Sharif Digital Repository

We studied the flow stress and microstructural changes of nanostructured Al-6063 alloy produced by mechanical alloying at various temperatures and strain rates. The analysis of flow curves was performed by a constitutive equation, and the stress exponent and activation energy were determined as functions of strain. The deformation mechanisms were elaborated through microstructural observations by electron backscattering diffraction and transmission electron microscopy. Coarsening of the subgrains and grain growth upon deformation was monitored and related to the Zener–Hollomon parameter  

An ultrafine-grained Al6063/Al2O3 (0.8 vol.%, 25 nm) nanocomposite was prepared via powder metallurgy route through reactive mechanical alloying and hot powder extrusion. Scanning electron microcopy, transmission electron microscopy, and back scattered electron diffraction analysis showed that the grain structure of the nanocomposite is trimodal and composed of nano-size grains (< 0.1 μm), ultrafine grains (0.1–1 μm), and micron-size grains (> 1 μm) with random orientations. Evaluation of the mechanical properties of the nanocomposite based on the strengthening-mechanism models revealed that the yield strength of the ultrafine-grained nanocomposite is mainly controlled by the high-angle... 

Ultrafine-grained (UFG) Al6063/Al2O3 (0.8 vol%, 25 nm) nanocomposite was prepared via powdr metallurgy route. The grain structure of the nanocomposite composed of nano-size grains (< 0.1 μm), ultrafine grains (0.1-1 μm) and micron-size grains (>1 μm) with random orientations. It was found that the yield strength of the UFG nanocomposite is mainly controlled by the Orowan mechanism rather than the grain boundaries. The deformation activation energy at temperature ranges of T <300 ˚C and 300 ˚C ≤T < 450 ˚C was determined to be 74 and 264 kJ mol-1, respectively. At the higher temperatures, significant deformation softening was observed due to dynamic recrystallization of non-equilibrium grain... 

Ultrafine-grained (UFG) Al6063 alloy reinforced with 0.8 vol% nanometric alumina particles (25 nm) was prepared by reactive mechanical alloying and direct powder extrusion. Transmission electron microscopy and electron backscatter diffraction analysis showed that the grain structure of the nanocomposite composed of nanosize grains (<0.1 μm), ultrafine grains (0.1–1 μm) and micronsize grains (>1 μm) with random orientations. Mechanical properties of the material were examined at room and high temperatures by compression test. It was found that the yield strength of the UFG composite material is mainly controlled by the Orowan mechanism rather than the grain boundaries. The deformation... 

Nanostructured AA6063 (NS-Al) powder with an average grain size of ∼100 nm was synthesized by high-energy attrition milling of gas-atomized AA6063 powder followed by hot extrusion. The microstructural features of the consolidated specimen were studied by transmission electron microscopy (TEM) and electron backscatter diffraction (EBSD) techniques and compared with those of coarse-grained AA6063 (CG-Al) produced by hot powder extrusion of gas-atomized powder (without using mechanical milling). The consolidated NS-Al alloy consisted of elongated ultrafine grains (aspect ratio of ∼2.9) and equiaxed nanostructured grains. A high fraction (∼78%) of high-angle grain boundaries with average... 

Sedimentation tanks are designed for removal of floating solids in water flowing through the water treatment plants. These tanks are one of the most important parts of water treatment plants and their performance directly affects the functionality of these systems. Flow pattern has an important role in the design and performance improvement of sedimentation tanks. In this work, an experimental study of particle-laden flow in a rectangular sedimentation tank has been performed. Kaolin was used as solid particles in these experiments. Also, a numerical simulation was developed using the finite volume method with a k-e turbulent model. The results of the numerical model agree well with the... 

Sedimentation tanks are designed for the settling of floated solids in water. These tanks are one of the most important parts of water treatment plants and their performance directly affects the functionality of these plants. One challenging method for increasing the performance of sedimentation tanks is to use baffles. A useful baffle should be installed in a suitable place with a proper height. In this work, an experimental study of particle-laden flow in a rectangular sedimentation tank has been performed and kaolin is used as solid particles. The effects of baffle configurations on the velocity and concentration profiles along the tank were studied. Sedimentation tank performance was... 

Abstract: The hot deformation behavior of coarse-grained (CG), ultrafine-grained (UFG), and oxide dispersion-strengthened (ODS) AA6063 is experimentally recognized though carrying out compression tests at different temperatures (300–450 °C) and strain rates (0.01–1 s−1). Microstructural studies conducted by TEM and EBSD indicate that dynamic softening mechanisms including dynamic recovery and dynamic recrystallization become operative in all the investigated materials depending on the regime of deformation. Moreover, the high temperature flow behavior is considerably influenced by the initial grain structure and the presence of reinforcement particles. The constitutive and artificial neural... 

In the present work, hot workability of particulate-reinforced Al6061-20%SiC composite produced by direct hot extrusion technique was studied. Uniaxial hot compression test at various temperatures and strain rates was used and the workability behavior was evaluated from the flow curves and the attendant microstructures. It was shown that the presence of SiC particles in the soft Al6061 matrix deteriorates the hot workability. Bulging of the specimens and flow lines were observed, which indicates the plastic instability during hot working. Microstructure of the composites after hot deformation was found to be heterogeneous, i.e. the reinforcement clusters were observed at the flow lines. The... 

An ultrafine-grained Al6063/Al2 O3 (0.8vol.%, 25nm) nanocomposite was prepared via powder metallurgy route through reactive mechanical alloying and hot powder extrusion. Scanning electron microcopy, transmission electron microscopy, and back scattered electron diffraction analysis showed that the grain structure of the nanocomposite is trimodal and composed of nano-size grains (<0.1μm), ultrafine grains (0.1-1μm), and micron-size grains (>1μm) with random orientations. Evaluation of the mechanical properties of the nanocomposite based on the strengthening-mechanism models revealed that the yield strength of the ultrafine-grained nanocomposite is mainly controlled by the high-angle grain... 

Ultrafine-grained (UFG) Al6063 alloy reinforced with 0.8 vol% nanometric alumina particles (25 nm) was prepared by reactive mechanical alloying and direct powder extrusion. Transmission electron microscopy and electron backscatter diffraction analysis showed that the grain structure of the nanocomposite composed of nanosize grains (<0.1 μm), ultrafine grains (0.1-1 μm) and micronsize grains (>1 μm) with random orientations. Mechanical properties of the material were examined at room and high temperatures by compression test. It was found that the yield strength of the UFG composite material is mainly controlled by the Orowan mechanism rather than the grain boundaries. The deformation... 

The microstructure and mechanical properties of the ultra-fine grained (UFG) Al6063 alloy reinforced with nanometric aluminum oxide nanoparticles (25 nm) were investigated and compared with the coarse-grained (CG) Al6063 alloy (∼2 μm). The UFG materials were prepared by mechanical alloying (MA) under high-purity Ar and Ar-5 vol pct O2 atmospheres followed by hot powder extrusion (HPE). The CG alloy was produced by HPE of the gas-atomized Al6063 powder without applying MA. Electron backscatter diffraction under scanning electron microscopy together with transmission electron microscopy studies revealed that the microstructure of the milled powders after HPE consisted of ultra-fine grains... 

We studied the flow stress and microstructural changes of nanostructured Al-6063 alloy produced by mechanical alloying at various temperatures and strain rates. The analysis of flow curves was performed by a constitutive equation, and the stress exponent and activation energy were determined as functions of strain. The deformation mechanisms were elaborated through microstructural observations by electron backscattering diffraction and transmission electron microscopy. Coarsening of the subgrains and grain growth upon deformation was monitored and related to the Zener-Hollomon parameter  

Hot deformation behavior of Al6063 alloy produced by direct powder extrusion was studied by means of uniaxial compression test in the temperature range between 300 and 450°C and strain rate range between 0.01 and 1s -1. Electron backscatter diffraction (EBSD) technique and transmission electron microscopy (TEM) were utilized to study the microstructure of the material before and after the hot deformation. The microstructure of the extruded alloy consisted of elongated grains within a subgrain structure and small grains free of low angle grain boundaries (LAGBs). An equiaxed duplex microstructure consisting of large substructured grains and fine grains separated by high angle grain boundaries... 

A modified plastic yield function is proposed to predict the consolidation behavior of nanostructured metal powders and metal-matrix nanocomposite powders under uniaxial compaction. The validity of the model is verified for nanocrystalline Al6063 (~100nm) alloy reinforced without and with 0.8vol.% Al2O3 nanoparticles (~25nm). The plastic deformation propensity of these powders is analyzed by linear compaction equations. The yield stress of the powder compacts is shown to be influenced by the nano-scale grains and the reinforcement nanoparticles  

Nanostructured AA6063 (NS-Al) powder with an average grain size of ~100. nm was synthesized by high-energy attrition milling of gas-atomized AA6063 powder followed by hot extrusion. The microstructural features of the consolidated specimen were studied by transmission electron microscopy (TEM) and electron backscatter diffraction (EBSD) techniques and compared with those of coarse-grained AA6063 (CG-Al) produced by hot powder extrusion of gas-atomized powder (without using mechanical milling). The consolidated NS-Al alloy consisted of elongated ultrafine grains (aspect ratio of ~2.9) and equiaxed nanostructured grains. A high fraction (~78%) of high-angle grain boundaries with average... 

In this work, nanocrystalline Al6063 composite powder reinforced with nanometric oxide ceramic particles was synthesized via an in situ solid-gas reaction during high-energy mechanical alloying under a mixture of argon-oxygen atmosphere. The effect of oxygen volume fraction on the morphological evolution and microstructural changes during mechanical alloying was studied by various analytical techniques including optical and electron microscopy, X-ray diffraction, laser particle size analysis, apparent density measurement, and microhardness test. The reactive mechanical alloying resulted in the formation of amorphous Al- and Al-Mg-Si-Fe oxides with a size range of 40-100. nm and volume... 

Ultrafine-grained (UFG) Al6063 matrix nanocomposites reinforced with nano-size Al2O3 were produced by reactive mechanical alloying and hot powder extrusion method. Microstructural studies were performed by transmission electron microscope (TEM) and electron backscatter diffraction (EBSD). Observation of very small regions with high- and low-angle grain misorientation, i.e. grains and subgrains, showed the formation of UFG Al alloy matrix with an average grain size of ~ 0.37 μm. A uniform distribution of alumina particles with an average size of ~ 100 nm was also achieved. Compression test at various temperatures up to 450 °C was carried out to evaluate the high-temperature strength and hot... 

Flow stress behavior of AA5086 was determined using tensile testing at different temperatures from room temperature to 500 °C and strain rates varying between 0.002 and 1 s−1. The strain rate sensitivity parameter and occurrence of dynamic strain aging were then investigated in which an Arrhenius-type model was employed to study the serrated flow. Additionally, hot deformation behavior at temperatures higher than 320 °C was evaluated utilizing hyperbolic-sine constitutive equation. Finally, a feed forward artificial neural network model with back propagation learning algorithm was proposed to predict flow stress for all deformation conditions. The results demonstrated that the strain rate... 

Compressibility of a nanostructured Al-5AlN composite powder synthesised via high energy ball milling for various times was studied by means of a modified Heckel equation. Since workhardening and morphological changes take place by milling evolution, the compressibility was consequently affected. Strengthening of composite compacts was influenced by milling and compaction processes, i.e. strength of compacts increased at longer milling times and higher compaction pressures. It was found that, at the initial stages of milling and higher compaction pressures, the strengthening was mostly affected from compaction process, whereas the milling strengthening fraction was near to unity at lower...