Sharif Digital Repository

Influence of gas tungsten arc welding on the thermal responses, residual stress distribution and final mechanical properties of the naturally age-hardened (T4) and artificially age-hardened (T6) AA2024 plates was studied. The results showed that age hardening and over-aging occurred in various sections of the heat-affected zone (HAZ) of T4 sample, depending on their locations, while in the HAZ of T6 sample, over-aging is the governing phenomenon. Also, subsequent natural aging occurred in HAZ, weld metal (WM) and partially melted material (PMM) of both weldments. This recent phenomenon is more obvious in the T4 sample in comparison with the T6 one. In both microstructures, weld metal is the... 

In this work, the thermomechanical responses during the dissimilar friction stir welding of aluminum alloys have been evaluated employing a three-dimensional model and the finite element software ABAQUS. Furthermore, welding experiments have been conducted under different working conditions and the temperature variations during and after welding as well as the produced residual stresses in various positions of the welded samples were measured using hole-drilling technique. The model results were then examined by experimental data, and a reasonable agreement was observed. It is found that tool rotational speed significantly affects the amount of maximum tensile residual stress while traverse... 

In this work, the effect of tool geometric parameters on thermo-mechanical behaviour in friction stir welding of AA5086 has been investigated. For doing so, the thermo-mechanical responses of material during welding with different tools have been predicted by a three-dimensional finite-element model using the finite-element code ABAQUS. In addition, welding experiments have been carried out to study the developed microstructures and the mechanical properties of welded alloy. The results show that tool geometry significantly affects the energy input, deformation pattern, plunge force, microstructures, and mechanical properties of the joint. The conical tool with the shoulder angle of 2° has... 

In this work, thermo-mechanical behavior and microstructural evolution in similar and dissimilar friction stir welding of AA6061-T6 and AA5086-O have been investigated. Firstly, the thermo-mechanical behaviors of materials during similar and dissimilar FSW operations have been predicted using three-dimensional finite element software, ABAQUS, then, the mechanical properties and the developed microstructures within the welded samples have been studied with the aid of experimental observations and model predictions. It is found that different strengthening mechanisms in AA5086 and AA6061 result in complex behaviors in hardness of the welded cross section where the hardness variation in similar... 

In this research, thermo-mechanical behavior and microstructural events in dissimilar friction stir welding of AA6061-T6 and AA5086-O have been evaluated. The thermo-mechanical responses of materials during the process have been predicted employing a three-dimensional model together with a finite element software, ABAQUS. Then, mechanical properties and microstructures of the weld zone were studied with the aid of experimental observations and model predictions. It is found that the mixing of material in the weld nugget is performed more efficiently when AA5086 is in the advancing side and also the temperature field is distributed asymmetrically resulting in larger thermally affected region... 

In this study, the thermal cycles and the grain structure in the weld heat-affected zone (HAZ) are predicted. At the first stage, a combined heat transfer and fluid flow model is employed to assess the temperature fields during and after welding of 304 stainless steel and then, the evolution of grain structure is conducted using the predicted temperature distribution and an analytical model of grain growth. The grain sizes of the CGHAZ (coarse grain heat affected zone) achieved from the model are basically in agreement with those obtained from experimental measurement under different heat inputs in the range of 0.33-1.07 MJ/m. Both the experimental data and the calculated results show that... 

Thermo-mechanical responses, developed microstructure, and mechanical properties in friction stir welding (FSW) of artificially aged AA2017 plates were investigated. A finite element analysis was first employed to evaluate hot deformation behavior of the alloy during welding. Also, hardness, yield strength, and microstructure of the welded alloy were examined using the results of the model and experimental testing. It was found that strain and temperature fields during welding are asymmetrically distributed and the maximum temperature locates in advancing side. Furthermore, considerable grain refinement is observed in the stir zone where recrystallized grains in the range of 3 to 8 m are... 

Mechanical properties, microstructural events, residual stresses, and aging behavior of friction stir-welded AA6061-T6 were investigated in this work. Microstructural and mechanical characterizations of the friction stir-welded joints in as-welded and post-welded conditions were made by means of optical metallography, transmission electron microscopy, X-ray diffraction for determination of residual stresses, tensile testing, and hardness measurements. It was found that weld strength and hardness variations after welding are mainly dependent on the imposed heat input per unit length. Besides, the kinetics of natural aging in the welded samples was found to be noticeable within the first 14... 

The aim of this investigation is to study the effect of geometric tool parameters on mechanical and microstructural behaviours during dissimilar friction stir welding of 5 mm thick plates of AA 5086- O and AA 6061-T6. Three tool geometries were used, including a tool with a concave shoulder and a conical probe with three grooves, flat shoulder and threadless cylindrical probe, and a tool with a flat shoulder and a threaded cylindrical probe. It was found that the tool with a concave shoulder and a conical probe with three grooves produces higher heat input and temperatures that provides more homogeneous stir zones than the other tools. In addition, the grain sizes of the stir zone in the AA... 

In this work, temperature field and weld pool geometry during gas tungsten arc welding of 304 stainless steel are predicted by solving the governing equations of heat transfer and fluid flow under quasi-steady state conditions. The model is based on numerical solution of the equations of conservation of mass, momentum, and energy in the weld pool. Weld pool geometry, weld thermal cycles, and various solidification parameters are then calculated by means of the model predictions. The model considers the effects of various process parameters including welding speed and heat input. It is found that the weld pool geometry, predicted by the proposed model, is in reasonable agreement with the... 

Dissimilar friction stir welds of aluminum alloys AA5086 in annealed and AA6061 in T6 temper conditions were investigated in terms of residual stress, grain structure and precipitation distribution in different zones of the welded joints. Optical metallography and transmission electron microscopy were used to characterize microstructures of different zones of the welds. In addition, residual stress profile and local mechanical properties of different zones were evaluated employing X-ray diffraction method and digital image correlation technique. It was found that softening in the AA6061-T6 side occurs in regions with weld peak temperature higher than 300 °C. The micro-hardness profile... 

This research investigates the relationship between the microstructures of thermomechanically affected zone (TMAZ) and heat input in friction stir welding (FSW) of 5086 aluminum alloy. First, welding heat input has been predicted using a three-dimensional finite element analysis; then, welding experiments have been carried out on annealed and work-hardened conditions to study the developed microstructures and the mechanical properties of the welded metal. The results show that the temperature field in the FSW process is asymmetrically distributed with respect to the welding line. Also, both experimental and predicted data illustrates that peak temperatures are higher on the advancing side... 

Flow stress behavior of AA5086 was determined using tensile testing at different temperatures from room temperature to 500 °C and strain rates varying between 0.002 and 1 s−1. The strain rate sensitivity parameter and occurrence of dynamic strain aging were then investigated in which an Arrhenius-type model was employed to study the serrated flow. Additionally, hot deformation behavior at temperatures higher than 320 °C was evaluated utilizing hyperbolic-sine constitutive equation. Finally, a feed forward artificial neural network model with back propagation learning algorithm was proposed to predict flow stress for all deformation conditions. The results demonstrated that the strain rate... 

Residual stresses, local mechanical properties, and microstructural evolution in terms of grain structures and precipitation distribution have been studied in friction stir welding of AA2017 in T4 and T6 conditions. Microstructural studies including optical and electron microscopy were made to characterize the developed microstructures in different zones of the weldment. Furthermore, X-ray diffraction technique and digital image correlation technique were also utilized to assess residual stress and mechanical properties of the welded alloy. The results show that coarsening of semi-coherent plate-shaped precipitates and formation of incoherent spherical-shaped particles occur in heat affected... 

Two different types of welds, Metal Inert Gas (MIG) and Friction Stir Welding (FSW), have been used to weld aluminum alloy 5083. The microstructure of the welds, including the nugget zone and heat affected zone, has been compared in these two methods using optical microscopy. The mechanical properties of the weld have been also investigated using the hardness and tensile tests. The results show that both the methods could successfully be used to weld such alloy. The strength of the joints is comparable to the strength of the base metal in both cases. However, FSWed samples have shown higher strength in comparison to the MIG samples. The results also show that the extension of the heat... 

Interactions of α-D-glucose with gold, silver, and copper metal clusters are studied theoretically at the density functional theory (CAM-B3LYP) and MP2 levels of theory, using trimer clusters as simple catalytic models for metal particles as well as investigating the effect of cluster charge by studying the interactions of cationic and anionic gold clusters with glucose. The bonding between α-D-glucose and metal clusters occurs by two major bonding factors; the anchoring of M atoms (M = Cu, Ag, and Au) to the O atoms, and the unconventional M.H-O hydrogen bond. Depending on the charge of metal clusters, each of these bonds contributes significantly to the complexation. Binding energy... 

In this research, a new diffusion mechanism called "double cross-phase diffusion"is introduced and applied to simulate the non-equilibrium gas injection process into fractured rocks. This new mechanism represents additional multicomponent gas diffusion into the crude oil through the water phase, existing in porous media as initial water saturation. Therefore, a lab-scale simulator, by implementing the generalized Fick's law of multicomponent diffusion, is developed and used for predicting the experimental data of oil recovery during CO2 injection in chalk fractured rocks in the presence of initial water saturation. The results revealed a significant difference in the oil recovery predicted... 

Infill walls are realized to affect the nonlinear response of infilled frames. Yet, due to modeling and analysis complexities, infill walls are usually neglected in the modeling and analysis phase. In this paper, the nonlinear behavior of infilled steel braced frames is investigated using the Endurance Time (ET) method. The ET method is a novel and straightforward approach for the nonlinear analysis of structures under dynamic excitations. Two 2D braced frames, one concentrically braced frame and one eccentrically braced frame, with unreinforced masonry clay brick walls as infills, are considered. The infill panels are macro-modeled using equivalent compressive struts, with appropriate...