Sharif Digital Repository

Shot peening is the most common surface treatment employed to enhance the fatigue performance of structural metallic materials and often carried out after other surface treatments. This paper mainly focuses on the effects of initial conditions of surface such as initial stress filed and hardness profile on shot peening residual stress field. The residual stress distribution induced by shot peening is obtained using Hertzian contact theory and elastic–plastic evaluation after yielding occurred during impingement and rebound of shots. Elastic plastic calculations are performed using different hardening models considering Bauschinger effect. The present model is able to predict redistribution... 

The effect of the autofrettage process on high pressure cylinders has been investigated. Both numerical and experimental techniques have been used for the investigation. It was observed that the best autofrettage pressure for raising the pressure capacity of the cylinder was the pressure Py2 which is just sufficient to bring the outer surface of the cylinder to yielding. Pressures higher than Py2 will have the inverse effect. It was found that the number of autofrettage stages has no effect on pressure capacity. It was also shown that to reduce the flow stress within the wall of the cylinder, the autofrettage pressure must be greater than the working pressure. For pressures lower than... 

The subject of this study is to investigate the effect of repair on the fatigue life of tubular joints. Six cracked specimens previously subjected to fatigue loading underwent weld repair. Two of these specimens were shot peened before primary fatigue loading. It is shown that repair for the original specimens increases the fatigue life by roughly 150%. The increase of fatigue life for shot peened and repaired specimens is around 105%. The in-depth residual stresses are measured on the repaired joints before and after fatigue loading. It can be stated that repair made a remarkable improvement on the fatigue behavior of tubular joints examined in this investigation. However, where repair is... 

This paper presents an analytical model to predict the residual stress distribution induced by Shot peening. The analytical approach is based on the work of Shen and Atluri (2006) [18] with some modifications. The modifications are related to the elasto-plastic unloading of shot impingements, friction coefficient effect and the fraction of kinetic energy transmitted to the treated material. In order to predict more realistic residual stresses, the elasto-plastic unloading phase of shot impacts is modeled using two nonlinear kinematic hardening models considering the Bauschinger effect. Moreover, the effect of the Coulomb friction between target surface and shots is evaluated. For this... 

In shell and tube heat exchangers, deep cracks can occur in tube-to-tubesheet welding and repairing such cracks is an impossible task which makes these tubes totally out of service. To preserve the thermal and mechanical integrity of heat exchanger, a series of rods is passed through these tubes and then are welded to tubesheets from both ends. Due to the increased damages in the vicinity of plugged tubes, the effect of plugging the tubes in the surrounding tubes and tubesheet failure is investigated. To this end, using CFD analysis, the temperature and pressure were calculated throughout the heat exchanger and then, the deformations and stresses of the tubes and tubesheets were computed... 

In a shell and tube heat exchanger, the failure of tube-to-tubesheet welds results in high-pressure water jet which erodes the refractory in front of the tubesheet. Finite element method was employed to simulate the welding process and post weld heat treatment (PWHT) to find the factors affecting the failure in tube-to-tubesheet weldments. Residual stresses in two different geometries of tube-to-tubesheet weldment were calculated through uncoupled thermal-structural analysis. The results showed that the values of residual stresses are higher in heat exchanger of site 1 than site 2 due to more weld passes and geometry of connection. Also, the maximum stress in site 1 occurs at the shellside... 

In a shell and tube heat exchanger, the failure of tube-to-tubesheet welds results in high-pressure water jet which erodes the refractory in front of the tubesheet. Finite element method was employed to simulate the welding process and post weld heat treatment (PWHT) to find the factors affecting the failure in tube-to-tubesheet weldments. Residual stresses in two different geometries of tube-to-tubesheet weldment were calculated through uncoupled thermal-structural analysis. The results showed that the values of residual stresses are higher in heat exchanger of site 1 than site 2 due to more weld passes and geometry of connection. Also, the maximum stress in site 1 occurs at the shellside... 

Shot peening is one of the most effective surface treatments for improving the fatigue strength of machine elements. In this paper, a new finite element-based model to predict the effect of coverage on the surface state is proposed and critically discussed. By this model, the effects of Rayleigh damping, mesh size, and target dimensions on residual stress profile are investigated using a random impingement simulation of shot peening. Moreover, the model enables the realistic simulation of shot peening process with an affordable computational time with respect of present approaches without reducing the number of impacts and analysis accuracy: the computational time was reduced by 25% in... 

The main function of a fired heater in a petrochemical site is to produce supersaturated steam. Due to extremely difficult working conditions and high temperatures, there is a very high probability of failures in different parts of a fired heater. In the fired heater under study, tube guides are frequently damaged due to malfunctions and fractures in bolt connections. To investigate the nature of such fractures, Computational Fluid Dynamics (CFD), Finite Element (FE) method, Charpy impact test and fractography were used. To obtain the temperature of various components of the fired heater, a CFD analysis was carried out by considering the combustion process and modeling the central and side... 

An offshore structure is exposed to environmental loading and cyclic stress variations throughout its life. This would result in the possibility of fatigue cracking in its members. Cracks in these structures usually initiate around welded areas, then grow progressively from the heat-affected zone to base metal through the thickness of the tubular members. Therefore, fatigue life improvement of offshore structures is of great importance. In this paper, structural analysis of an offshore platform is carried out and the critical joint is specified. The welding process is simulated and the residual stresses due to the welding are determined. Experimental residual stress measurement is carried...