Sharif Digital Repository

Chattering in cutting process is one of the destructive phenomena in machining, which results in ripple of workpiece surfaces. In this phenomenon, the displacement of the tool tip moves towards instability and the tool vibration continues. Eventually, the tool jumps or breaks out with relatively large shear forces, which leads to a reduction in the rate of production and machining. Since machining processes are very widespread, phenomenological studies of chatter have progressed in the field of modeling and empirical experiments. Research in the field of modeling is mainly intended to examine the dynamics of the tool in two ways: analytic and finite element. In these methods, there are... 

Due to recent advances in laser technology and instruments, laser assisted machining processes has gained extra attention by scientists and industries. Naturally, effective modeling of the process is of great interest for researchers. Machining processes are generally modeled via FE tools and based on the requirements of model, it can be performed either mechanically or thermos-mechanically. About the LAM problems, it is basically meaningless to have a model without considering thermal effects. Hence, modeling is performed in two steps where through the first one, a thermal problem is solved to bring the temperature distribution of the work piece as the initial conditions of the next step.... 

Machining in its general concept forms the major part of manufacturing processes regarding time and cost. Therefore any progress in machining techniques would be well beneficial. High speed machining is one of the recent concepts in machining technology which has attracted much attention and effort. But high speed spindles as the main part of high speed machines, have been notorious for their lack of reliability and sudden failure which originates mostly from thermal problems. In order to ensure reliable operation of spindles it is necessary to predict thermo-mechanical behavior of machine-tool spindles. The major sources of heat in a spindle are angular contact ball bearings (the most... 

Chatter in machining systems is a limiting factor of workpiece surface, tool and machine life and material removal rate. Because of this, studying and modeling of vibrations is very important in the machining. This study is much importer in the boring operation because boring bar's length to diameter ratio is very high and so it is very sensitive to vibrations. As we know, vibration characteristics of a machine change between its operating condition and its resting mode. Because of this it's better to study machine's vibrations when it's working. This study requires some methods that can find operating parameters of machine. The aim of this work is to find these parameters. For finding these... 

Machine tool spindles of late require high stiffness and fast rotation characteristics all at once for high- speed, high-efficient processing, as well as for a wide range of use rotation. Bearing preload is the main reason for Dynamic characteristics of spindle. As such, many studies are being carried out on automatic variable preload control methods that apply a preload to a spindle bearing as an alternative to the existing fixed position preload and constant pressure preload methods. This study introduces a newly design automatic variable preload system. This system can automatically reduced preload with increasing spindle rotational speed through the use of centrifugal force. The system... 

Angular contact bearings are utilized in many industrial types of machinery, including machine tools’ spindle. Spindle is one of the most important parts of a machine tool, which has a substantial impact on dynamic properties and stability of machining processes. Spindles’ motion takes place under guidance of bearings, which are mainly angular contact type. Since bearings’ loading under forces that are resulted from angular velocity and temperature increment are intensified, it is required to control the applied forces in operating situation, in order to predict the hardness, accuracy, efficiency, and life time of spindle. Thus, determining the dynamic performance of machine tool’s spindle,... 

An analytical method is developed for description of the assembly process and dimensional error propagation in planar truss structures using two core concepts of “triangular unit cell” and “redundant member”.In order to clarify backbone of the developed method, its connections with other studies in the fields of tolerance analysis, robust design and structural optimization are discussed.Subsequently, triangular unit cell is defined as the basic element of internally determinate trusses and a suitable formulation is derived for calculating its dimensional error propagations characteristics.It is shown that having such a model for a single unit cell is sufficient for tolerance analysis of the... 

Milling of thin-walled parts is a widely used process in aeronautical and automotive industries. Along the milling of these low rigidity parts, large quantities of material are removed using high removal rate conditions with the risk of the instability of the process as the result of chatter vibration. Self-excited chatter vibration is an undesirable phenomenon in all machining processes and many efforts have been made in order to understand its mechanism and deal with its destructive effects. Studying chatter in machining processes with variable dynamics, which this thesis represents an instance of it, has been taken into consideration in the recent years. Most of researches done in this... 

Providing high bandwidth network infrastructures for ever increasing need of data transport is of great importance. The underling infrastructure for many communication services such as GSM/3G/4G mobile networks and Internet services is Synchronous Digital Hierarchy (SDH) optical transport systems. SDH are standardized protocols that multiplex multiple lower rate digital bit streams, such as E1 and Ethernet, and transfer them synchronously over optical fiber using lasers or LEDs. In addition to high data transfer rates, flexible network management and protection mechanisms have great importance, hence are part of SDH standards. In order to obtain flexible network architecture and protected... 

In the field of high-pressure material science, diverse carbon systems under pressure have been intensively studied with interest in synthesizing new phases. A variety of these synthetic phases which have met various applications in today technology are called the amorphous diamond. The pressure-induced structural transition of carbonaceous material to amorphous diamond is realized by shock compression and rapid quenching. The shock compression and rapid quenching generate the high pressure (several GPa) and the temperature (several hundred K) in a fraction of a microsecond.Since the mechanical and electrical properties of the synthetic diamond are severely sensitive to the atomic structure,... 

Chatter in milling causes problems like damage to the device, losing precision or sleekness, increase in cannibalization, damage to the spindle, higher level of noise, and problem in thin objects. Current theories in regenerative chatter in filing, has a high relation with a work time (ρ~1), but in less deep filing (ρ≪1), these theories have errors (ρ is time per rotation period). Some of the usages of less deep filing are: 1- surfaces that are hard to file 2- creating curve surfaces 3- sleeking surfaces.Formulating these chatters and solving them using nonlinear methods help using the correct filing depth to reduce them. Goal of this project is to solve chatter equations in low depth filing... 

Direct metal deposition (DMD) process is an additive manufacturing technology that is rapidly gaining laser importance due to its various capabilities in applications such as coating, repairing high-value damaged parts, rapid prototyping and even production in small quantities. Among the equipment needed for this process, nozzle is perhaps the most important component because its performance affect the efficiency of powders trapped in the molten pool, and is crucial to the quality of the deposited layer. The existing nozzle designs can be categorized in two groups; lateral and coaxial nozzles; and the coaxial ones are divided into continuous and discontinuous types. Coaxial nozzles have... 

Referring to mortality increasment having sprung from atherosclerosis, work on treatment of coronary heart disease seems to be necessary. Stent implementation is one of stenosis treatment. Stent deployment has been done during past two decades, but clinical evidence showed that because of some weakness in designing and implementing, restenosis occurs again. Material, structure and coating texture of stent are the designing criteria beside stent implementation importance. Thus a lot of activities have been done in this area to improve performance of these applications. Nowadays a lot of companies' researchers try the best to get better their products; consequently there is different types of... 

Additive manufacturing (Simply called A.M.) is a group of manufacturing technologies that is developing rapidly and is being used widely in some industries like car manufacturing, Aerospace and producing Biomedical devices, In a way that some researchers believe that A.M. methods will change the future of manufacturing. One of the most important A.M. techniques is the Selective Laser Sintering (SLS) method that is mostly used in industrial applications. A SLS machine has a lot of sub systems and mechanisms that have key role in the Laser Sintering process. One of the mechanisms of SLS machine is the Powder Dispensing mechanism that produce layers of unsintered powder as thin as 100 microns... 

A significant number of small-scale sensor sales have been reported in recent years. Strain gauges are one of the most common tools for measuring the length change of a part. Nowadays, 3D printing technology can be used in the fabrication of small-scale sensitive sensors, and metal nanoparticles printing are especially suitable for the production of flexible electronic sensors. Electro-hydrodynamic printer, with micro-scale printing capabilities, can be used as a new invention in fabrication of sensors. This type of printer uses the inkjet printing method and the basis of this type of printer is to apply an electric field to shrink the fluid jet. In the present study, pure ethanol was first... 

Direct Metal Deposition is one of the methods of Additive manufacturing that has seen the most spread in recent years. In this method metal powder is directed towards the free surface of the workpiece through a nuzzle, and is simultaneously heated to become molten in a melting pool by a laser beam and begins the deposition process. One of the parts that make up a DMD system is powder feeding nuzzle. These nuzzles usually encounter a similar fundamental problem: that the effect of gravity on the stream of metal powder and the carrier fluid causes this stream to deviate from its intended position. To prevent this, nuzzles are usually designed with a fixed downward angle and the angle of the... 

Laser-assisted machining is nowadays considered as an alternative to conventional machining processes including ceramics grinding, which has provided the basis for extensive experimental and numerical studies in this field. Since the main difference between laser-assisted machining and conventional machining is in the presence of lasers, the main purpose of this study was to investigate the effects of laser on the laser assisted machining process. In this regard, in the first step the process of laser heating to the ceramic workpiece has been studied experimentally and numerically by finite element method. The material used in this research is a slip cast fused silica ceramic. The... 

In a mechanical system, dimensional and geometrical tolerances of components propagate kinematically through assembly and accumulate in a way that alters the critical dimensions of the assembly. Analysis of the accumulation of components tolerances and their influences on the critical dimensions of the assembly (design requirements) and also understanding the behavior of the entire system according to these effects is called tolerance analysis. Tolerance analysis is a key tool in quality improvement, cost reduction and profit growth, and it plays an important role in industrial productions. The Majority of mechanical systems are 3-Dimentional in nature, and approximating them as... 

Since it is important to obtain the suitable cutting conditions for machining and investigate the effect of various parameters on this process, the simulation of this process has been developed extensively by using the finite element method in recent years. Due to very large plastic deformation and also continuous chip flow, one of the most appropriate techniques in modeling chip formation is the arbitrary Lagrangian-Eulerian (ALE) finite element method which has been used in several papers using some traditional codes like ABAQUS or personal codes in recent years. However, one of the limitations in this method is the use of a continuous mesh retains with no change in connectivities which is... 

Thin films of materials, in order to have magnificent structure and properties, can use in complicated technology such as; electronic, optic and magnetic systems. Printed interconnects can be made by the deposition of suspensions of metal nanoparticles (e.g., silver and gold) followed by thermal sintering. The nanoparticle sintering process involves atomic diffusion resulting in shrinkage. As a result, the interconnects are prone to residual stresses generated during the thermal sintering process. The residual stress can cause cracks and delamination in the thin films and can cause permanent geometrical changes in the underlying substrates which may affect the functionality of the...