Sharif Digital Repository

A mathematical model is proposed for evaluating flow behaviour under hot deformation conditions. The effects of dynamic recovery and recrystallisation as well as temperature and strain rate variations are considered in the model by means of Bergstrom's approach and the additivity rule for strain. To verify the model, hot compression tests for three grades of steel together with upsetting experiments are carried out. Comparison between experimental and theoretical results confirms the reliability of the model. © 2003 IoM Communications Ltd. Published by Maney for the Institute of Materials, Minerals and Mining  

In this paper, a mathematical model is employed to evaluate the kinetics of recrystallisation in the hot rod rolling process. To reach this goal it is required to accurately assess the temperature and the velocity fields within the metal being deformed. These parameters are evaluated by solving the governing equations of heat conduction and plastic deformation. In addition, a neural network model is coupled with finite element analysis to calculate the flow stress of deforming metal as a function of deformation parameters. To verify the validity of the employed model, the predictions and the measured surface temperatures after each pass are compared and a good agreement is observed. © 2008... 

The fracture mechanism of isotactic polypropylene has been studied by three- and four-point bending tests. The result of three-point bending test shows that a wide spread damage zone is present in front of the notch. Looking in more detail via cross-polarised light shows the evidence of birefringence in the stress-whitened zone. Increasing the applied load causes it to spread out the stress-whitened zone. Then the craze-like features are nucleated inside the stress-whitened region. The result of four-point bending test shows that craze-like damage appears in front of pre-crack and its propagation is dictated by spherulite microstructure. © 2003 Elsevier Science Ltd. All rights reserved  

The main goal of this study is to further understanding of the role of rubber particles on deformation mechanisms in PP/EPR blend. For doing this standard tensile specimens were produced using injection molding. The results of microscopic evaluation of tensile specimen after some stretching show that damage forms in some points and then propagates in different directions. Also some elongated voids are observed, those are probably formed due to cavitation of rubber particles or debonding at the interface. With regard to achieved micrographs one may conclude that the deformation mechanism in PP/EPR blend can be massive dilatational shear banding due to repeated cavitation. © 2003 Elsevier Ltd.... 

Microstructural changes in friction-stir welding (FSW) of artificially aged AA2017 were investigated. First, FSW was performed with rotational and linear speeds of 800 rpm and 40 mm/min, respectively. Then, microstructural studies by means of optical metallography and electron microscopy were conducted in different regions of the welded plates. Hardness testing was also employed to determine local strength and subsequent natural aging progress after welding. The results indicate that the considerable hardness degradation occurs in the thermo-mechanically affected zone owing to coarsening of semi-coherent precipitates. Grain refinement also takes place in the weld nugget as a result of... 

In this study, hot extrusion of AA6061-5% SiCp composite was studied to determine the composite thermo-mechanical behaviour during deformation and the mechanical properties of extruded composite. Hot compression tests were first carried out to obtain the flow stress behaviour of the composite at different temperatures and strain rates. Then a mathematical model was used to estimate the required energy as well as to predict temperature and strain distributions during the process. Finally, hot extrusion experiments were performed in order to verify the predictions and, also, tensile and hardness testing were conducted to evaluate mechanical properties of extruded material. Comparison between... 

Flow stress behavior of AA5086 was determined using tensile testing at different temperatures from room temperature to 500 °C and strain rates varying between 0.002 and 1 s−1. The strain rate sensitivity parameter and occurrence of dynamic strain aging were then investigated in which an Arrhenius-type model was employed to study the serrated flow. Additionally, hot deformation behavior at temperatures higher than 320 °C was evaluated utilizing hyperbolic-sine constitutive equation. Finally, a feed forward artificial neural network model with back propagation learning algorithm was proposed to predict flow stress for all deformation conditions. The results demonstrated that the strain rate... 

In this present work, the softening behaviour of Cu-1·1 wt-%Al2O3 alloy containing nanometric alumina particles was investigated. Single pass equal channel angular pressing was first applied on cylindrical specimens, and then, the deformed samples were subjected to annealing treatments in the temperature range of 700-1000°C. Afterwards, finite element analysis, microstructural observations, Vickers hardness and shear punch testing were employed to study strain distribution as well as the recrystallisation behaviour of the examined alloy. It was found that the alloy is softened at 800°C or above, which shows its high thermal stability. Furthermore, a very fine completely recrystallised... 

A study has been made to determine the influence of the carbon content on the kinetics of dynamic and static recrystallization during and after hot deformation of carbon steels. For this purpose, single- and double-hit hot compression experiments at various strain rates and temperatures together with the Avrami-type kinetics equation and Bergstrom approach have been utilized to investigate recrystallization behavior. The results show that the apparent activation energy of hot deformation decreases with increasing carbon content and this phenomenon results in a faster dynamic recrystallization at high temperatures and/or low strain rates. Also, increasing carbon content leads to a higher rate... 

A study has been made to determine the influence of the carbon content on the kinetics of dynamic and static recrystallization during and after hot deformation of carbon steels. For this purpose, single- and double-hit hot compression experiments at various strain rates and temperatures together with the Avrami-type kinetics equation and Bergstrom approach have been utilized to investigate recrystallization behavior. The results show that the apparent activation energy of hot deformation decreases with increasing carbon content and this phenomenon results in a faster dynamic recrystallization at high temperatures and/or low strain rates. Also, increasing carbon content leads to a higher rate... 

In this work, the flow stress behavior of a metal matrix composite AA2017-10% SiCp was studied by means of the uni-axial compression test. The composite was first produced by stir casting technique and then, hot extrusion with the ratio of 18:1 was carried out to achieve a microstructure with a homogeneous distribution of SiC particles. In the next stage, the isothermal compression tests were conducted on the cylindrical specimens up to the true strain of 0.6. The experiments were performed at temperatures between room temperature to 400°C and strain rates of 0.003, 0.03 and 0.3s-1. Negative strain rate sensitivity was observed in the temperatures less than 250°C indicating the occurrence of... 

In this investigation, simulation of the 3D flow of incompressible molten metal in a mould cavity has been carried out. A code has been developed to include heat transfer and permeability of coating utilizing the finite difference method (FDM). To achieve this, solid and free boundary conditions have been modified and a new algorithm has been proposed to calculate the effect of coating permeability during mould filling. In this algorithm, the effect of coating permeability on the filling pattern has been modelled and compared with an experiment. The modelling of molten metal flow and the location of free surfaces has been simulated based on the SOLution Algorithm-Volume Of Fraction... 

A mathematical model has been proposed for evaluation of velocity and temperature fields in hot forging operations for axisymmetric parts. The model can be applied to determine forging load, strain rate, strain and temperature distributions. In addition, the effects of temperature and strain rate on metal flow have been considered through simultaneous modelling of dynamic phase transformation within the deforming metal. Hot forging experiments have been carried out under different working conditions and the results have been compared with the predictions. A good agreement between the simulated and experimental results was found. © 2004 Elsevier Ltd. All rights reserved  

In this study, effect of rolling speed on strain aging phenomena in warm rolling of a carbon steel has been investigated. For this purpose, by using a mathematical model and predicting temperature and strain rate fields, the possibility of occurrence of dynamic strain aging during the warm rolling was first evaluated. In the next stage, warm-rolled samples were aged up to 11 months at room temperature for studying the kinetics of static strain aging, while mechanical tests as well as microstructural evolutions have been performed to determine the effect of strain aging on material behavior. The results indicate that dynamic strain aging may not occur for the employed rolling program;... 

Knowledge of process parameters during and after hot rolling is a significant requirement in order to produce a material with the desired microstructures and mechanical properties. In continuous hot rolling mills, different stages may exist, including water descaling, rolling stands, interstand sections, and run-out table. In each of these sections, various thermal and/or mechanical conditions are applied on the rolling metal that would affect material response in successive stages. In other words, an integrated model should be employed in hot rolling operations to evaluate metal behavior and microstructural events at the same time. Therefore, the thermal-mechanical response as well as... 

In this study, the effect of strain ageing on mechanical properties of warm-rolled steel is investigated. Warm-rolling experiments together with mechanical testing are employed to investigate the effect of processing parameters on the ageing kinetics during and after warm rolling of a low-carbon steel. To do so, the occurrence of dynamic strain ageing is first determined by means of a two-dimensional thermo-mechanical model and then the effect of this phenomenon on the subsequent static strain ageing after warm rolling is studied employing mechanical testing. The results show that the occurrence of dynamic strain ageing during warm rolling may effectively alter the progress of the subsequent... 

A thermo-mechanical model is developed to predict metal behavior during hot working operations. At first, a neural network model is trained to calculate flow stress of deforming metal as a function of temperature, strain and strain rate and then by coupling the neural network model and a thermo-viscoplastic finite element model, temperature and velocity fields during hot open die forging process are predicted. To examine the model, hot nonisothermal upsetting on a low carbon steel is performed while force-displacement behavior and temperature history during hot working are recorded. A good agreement is observed between the predicted data and the measured results. © 2007 Elsevier B.V. All... 

In this work, a neural network model is used to calculate flow stress of deforming metal as a function of temperature, strain and strain rate. Then, with the aid of this model and employing a finite element analysis, flow behavior of material and the temperature variations in hot upsetting process are predicted. To examine the model, hot nonisothermal forging of a low carbon steel is performed while force-displacement behavior during hot deformation is recorded. A good agreement is observed between the predicted data and the measured results. © 2006 Elsevier B.V. All rights reserved  

A model has been developed for evaluation of recrystallization kinetics during hot rolling of a low carbon steel. For doing so, the finite difference and the finite element methods have been coupled to consider the interconnections among temperature, strain rate, strain and the kinetics of recrystallization within the steel under non-isothermal hot rolling conditions. To verify the model predictions, hot rolling experiments are carried out and the roll forces and microstructure of the rolled metal are compared with the predicted results. The comparison between the two sets of data shows a good agreement. © 2006 Elsevier B.V. All rights reserved  

Temperature variations of work-rolls in the process of hot rolling of slabs were analyzed by solving heat conduction equation with time-dependent boundary conditions. The Raylieght-Ritz and the finite-element methods were employed to solve the governing equation. To improve the accuracy, the thermal relationship between rolling metal and work-rolls was taken into account as well as the effects of different parameters such as interface heat transfer coefficient, rolling speed, and slab initial temperature were considered in the calculations. To verify the employed model, a comparison was made between the predicted and the recorded time-temperature history and good agreement was observed....