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    Effect of Nickel and Manganese on Weld Microstructure and Mechanical Properties in Shielded Metal arc Welded HSLA-X80

    , M.Sc. Thesis Sharif University of Technology Sheykh Jaberi, Fariba (Author) ; Kokabi, Amir Hossein (Supervisor) ; Maddah Hosseini, Hamid Reza (Supervisor)
    Abstract
    Microstructure and mechanical properties developments of X80 weld metal by addition of different amounts of alloying elements such as: Nickel and Manganese in coated electrodes were investigated. For this reason samples were welded by electrodes that Ni value has been changed between 0.8%- 3.2% in tow critical amounts of Mn: 0.7 and 1.6. The weld quality was evaluated using nondestructive testing methods (NDT), such as visual inspection and radiography. Tensile test, Charpy impact test and microhardness results indicated the suitable range of Ni and Mn for achieving acceptable mechanical properties. In addition, optical microscopy and scanning electron microscopy (SEM) were applied to link... 

    Modification of Repair Welding on Control Valves and Flanges of Sure Gas

    , M.Sc. Thesis Sharif University of Technology Mohammad, Nasr Esfahani (Author) ; Kokabi, Amir Hossein (Supervisor)
    Abstract
    In this research, for optimization of repair welding of control valve and flange that use in East Oil& Gas Company, effect of chemical composition, microstructure, hardness and stress relive on sulfide stress cracking (SSC) investigated with select of four electrodes. All welds were prepared by shielded metal arc welding (SMAW) and investigated with optical microscope, hardness test, tensile test and SSC test. The results showed that increase of nickel content in the range of 0.032–1.58 wt. % in weld metals, decrease of acicular ferrite and increase of side plate ferrite, grain boundary ferrite and M/A micro constituent in microstructure. Ni3S2 decrease SSC resistance and (FeCu).S increase... 

    Production of Alloying Bonded Flux and Sdudy of Weld Metal Peroperties in Submerged Arc Welding

    , M.Sc. Thesis Sharif University of Technology Mohammad Mirzaei, Mahdi (Author) ; Kokabi, Amir Hossein (Supervisor)
    Abstract
    The effect of alloying elements such as Chrome, Molybdenum and Chrome-Molybdenum on microstructure and mechanical properties of submerged-arc weld of structural St37 and 4135 Chromoly Steel was investigated. Addition of alloying elements was done through flux and slag-weld metal reactions. Bonded flux was used to achieve this purpose. Mechanical properties were studied by means of Longitudinal Tensile, Hardness and Charpy V-notch tests. Microstructure was studied by means of Optical and Scanning Electron Microscope. The results show that chromium increase Ultimate Tensile Strength (UTS) and impairs Impact Toughness (IT), although it increases the percentage of acicular ferrite (AF). In the... 

    Effect of cooling rate on the microstructure and mechanical properties of microalloyed forging steel

    , Article Journal of Materials Processing Technology ; Volume 206, Issue 1-3 , 12 September , 2008 , Pages 92-98 ; 09240136 (ISSN) Rasouli, D ; Khameneh Asl, S ; Akbarzadeh, A ; Daneshi, G. H ; Sharif University of Technology
    2008
    Abstract
    The effect of cooling rate after hot deformation on the microstructure and mechanical properties of a commercial microalloyed forging steel (30MSV6 grade) was investigated using the hot compression test. Hot compression test was performed at 1150 and 925 °C followed by air cooling at different rates. Final microstructures and mechanical properties were evaluated by optical microscopy and shear punch test (SPT), respectively. The results indicated that by increasing the cooling rate, the as-received ferritic-pearlitic microstructure changes to the acicular ferrite, bainite or martensite. It is shown that both yield and ultimate strength increase but the ductility decreases significantly. At a... 

    Influence of nickel and manganese on microstructure and mechanical properties of shielded metal arc-welded API-X80 steel

    , Article Journal of Materials Engineering and Performance ; Volume 21, Issue 7 , July , 2012 , Pages 1447-1454 ; 10599495 (ISSN) Jaberi, F. S ; Kokabi, A. H ; Sharif University of Technology
    2012
    Abstract
    Microstructure developments of X80 weld metal by the addition of different amounts of alloying elements such as nickel and manganese to the covering of electrodes were investigated. For this reason, samples were welded with electrodes that Ni value has changed between 0.8 and 3.5% in two critical amounts of Mn 0.7 and 1.6. Optical microscopy and scanning electron microscopy were applied for peer investigation of microstructure. Different phase percentages were obtained by Clemex software and compared in all samples. Results indicated that Ni and Mn change weld microstructure in the as-deposited zone and reheated part and corresponding to each alloying element concentration, amount of... 

    Optimization of mechanical properties of a micro alloyed steel

    , Article Materials and Design ; Volume 30, Issue 6 , 2009 , Pages 2167-2172 ; 02641275 (ISSN) Rasouli, D ; KhamenehAsl, Sh ; Akbarzadeh, A ; Daneshi, G. H ; Sharif University of Technology
    2009
    Abstract
    In this work, the effect of hot deformation temperature on microstructure and mechanical properties of micro alloyed steel was studied. The results indicated that by decreasing the deformation temperature final microstructure is refined and the volume fraction of grain boundary ferrite is increased and some pearlite is produced. Therefore both the yield strength and ultimate tensile strength is increased, while the toughness is preserved in comparison to a ferritic-pearlitic microstructure. Also a model was developed to relate the deformation condition to the volume fraction of acicular ferrite at mixed microstructure. © 2008 Elsevier Ltd. All rights reserved  

    Microstructure, fractography, and mechanical properties of hardox 500 steel tig-welded joints by using different filler weld wires

    , Article Materials ; Volume 15, Issue 22 , 2022 ; 19961944 (ISSN) Zuo, Z ; Haowei, M ; Yarigarravesh, M ; Assari, A. H ; Tayyebi, M ; Tayebi, M ; Hamawandi, B ; Sharif University of Technology
    MDPI  2022
    Abstract
    This paper deals with the effects of three low-carbon steel filler metals consisting of ferritic and austenitic phases on the weld joints of the tungsten inert gas (TIG) welding of Hardox 500 steel. The correlation between the microstructure and mechanical properties of the weld joints was investigated. For this purpose, macro and microstructure were examined, and then microhardness, tensile, impact, and fracture toughness tests were carried out to analyze the mechanical properties of joints. The results of optical microscopy (OM) images showed that the weld zones (WZ) of all three welds were composed of different ferritic morphologies, including allotriomorphic ferrite, Widmanstätten... 

    Influences of titanium and manganese on high strength low alloy SAW weld metal properties

    , Article Materials Characterization ; Volume 60, Issue 3 , 2009 , Pages 225-233 ; 10445803 (ISSN) Beidokhti, B ; Koukabi, A.H ; Dolati, A ; Sharif University of Technology
    2009
    Abstract
    The objective of this work was to study the influence of titanium on API 5L-X70 steel weld metal properties at manganese levels of 1.4 and 2%. The best mechanical properties in the weld series were obtained in two compositions, i.e. 1.92%Mn-0.02%Ti and 1.40%Mn-0.08%Ti. In both groups of welds, acicular ferrite in the microstructure was increased with addition of titanium in the range of 0.02-0.08%. Manganese helped to refine and homogenize weld microstructures. Increased hardenability of the weld due to further addition of titanium or manganese encouraged grain boundary nucleation of bainite with greater frequency than intragranular nucleation of acicular ferrite. Also, the amount of... 

    Effect of titanium addition on the microstructure and inclusion formation in submerged arc welded HSLA pipeline steel

    , Article Journal of Materials Processing Technology ; Volume 209, Issue 8 , 2009 , Pages 4027-4035 ; 09240136 (ISSN) Beidokhti, B ; Koukabi, A. H ; Dolati, A ; Sharif University of Technology
    2009
    Abstract
    The effect of titanium addition on the SAW weld metal microstructure of API 5L-X70 pipeline steel was investigated. The relationship between microstructure and toughness of the weld deposit was studied by means of full metallographic, longitudinal tensile, Charpy-V notch and HIC tests on the specimens cut transversely to the weld beads. The best combination of microstructure and impact properties was obtained in the range of 0.02-0.05% titanium. By further increasing of titanium content, the microstructure was changed from a mixture of acicular ferrite, grain-boundary ferrite and Widmanstätten ferrite to a mixture of acicular ferrite, grain-boundary ferrite, bainite and ferrite with M/A... 

    Microstructural and mechanical evaluations of SAW by manufactured granular basic bonded Cr, Mo, and Cr–Mo active fluxes on ST37 low carbon steel

    , Article International Journal of Advanced Manufacturing Technology ; Volume 119, Issue 9-10 , 2022 , Pages 6335-6347 ; 02683768 (ISSN) Alishavandi, M ; Mohammadmirzaei, M ; Ebadi, M ; Kokabi, A. H ; Sharif University of Technology
    Springer Science and Business Media Deutschland GmbH  2022
    Abstract
    Abstract: Bead-on-plate submerged arc welding was conducted on St37 steel by manufactured Cr, Mo, and Cr–Mo active basic fluxes produced via the unfused bonded method. The base metal heat-affected zone and weld metal (WM) microstructures were identified and characterized by optical microscopy and scanning electron microscopy. Furthermore, each element’s recovery rate (η) and slag factor (α) determine the amount of element transferred from flux into WM. Then, the ferrite morphologies volume fraction of WMs was measured. Moreover, the chemical analysis of slag and inclusions was evaluated by point scan energy-dispersive X-ray spectroscopy and extensively discussed. The number density and... 

    Effects of alloying elements and microstructure on the susceptibility of the welded HSLA steel to hydrogen-induced cracking and sulfide stress cracking

    , Article Materials Science and Engineering A ; Volume 507, Issue 1-2 , 2009 , Pages 167-173 ; 09215093 (ISSN) Beidokhti, B ; Dolati, A ; Koukabi, A. H ; Sharif University of Technology
    2009
    Abstract
    Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) susceptibility of the submerged arc welded API 5L-X70 pipeline steel with different amounts of titanium at two levels of manganese (1.4% and 2%) were studied. The centerline segregation region (CSR) observed in the X70 pipe steel played an important role in the HIC susceptibility. Increased acicular ferrite content in the microstructure improved HIC resistance and SSC resistance, while bainite and martensite/austenite constituents deteriorated the workability of the welded specimens in sour environments. The 2% Mn-series welds showed higher SSC susceptibility than the 1.4% Mn-series welds due to the higher hardness values of...