Sharif Digital Repository

The high Cr, Ni base superalloy IN738LC has been directionally solidified on both laboratory and industrial scales using Bridgman and liquid metal cooling (LMC) methods respectively. In the Bridgman experiments, cylindrical rods were grown using a graphite chill with temperature gradient G = 5·0 K mm-1 and a water cooled copper chill with G = 8·5 K mm-1, and a wide range of withdrawal rates of R = 60, 120, 240, 600, and 1200 mm h-1. In the LMC rigs, several turbine blades were grown using a wide range of withdrawal rates of R = 120, 225, 330, 420, and 630 mm h-1. Grain and dendritic structures in both cylindrical and turbine blade specimens were evaluated in longitudinal and transverse... 

Corrosion and time–dependent oxide film growth on AA5052 Aluminum alloy in 0.25M Na2SO4 solution containing H2O2 was studied using electrochemical impedance spectroscopy, potentiodynamic polarization, chronoamperometric and open circuit potential monitoring. It was found that sequential addition of H2O2 provokes passivation of AA5052 which ultimately thickens the oxide film and brings slower corrosion rates for AA5052. H2O2 facilitates kinetics of oxide film growth on AA 5052 at 25° and 60 °C which is indicative of formation of a thick barrier film that leads to an increment in the charge transfer resistance. Pitting incubation time increases by introduction of H2O2 accompanied by lower... 

The effect of carbon and silicon on the occurence of dynamic recrystallization as well as on the flow stress of steel was investigated. For this purpose, three grades of steels including low carbon, medium carbon and high silicon low carbon steel were examined. Single hit experiments at temperatures of 900-1200 °C and strain rate of 0.01-2 s-1 were performed to determine the phase transformation kinetics. Different socking times were utilized to detect the effect of initial austenite grain size on the kinetics of dynamic recrystallization and flow behavior of the steels. It was found that increasing the carbon content leads to a higher rate of dynamic recrystallization at high temperatures... 

This paper describes the effects of using direct and pulse current on composition and corrosion resistance of Fe-Ni-Cr alloy coatings. In both direct and pulse current electrodeposition, increasing the current density has a decreasing effect on Fe and Ni and an increasing influence on Cr. In pulse current electrodeposition, duty cycle has a greater effect than frequency on composition of the alloy coating, particularly in the range of 10-50%. In this range, by increasing the duty cycle, Ni decreases, Fe sharply increase and Cr shows an increasing trend. Following a study of the microhardness of coatings, it is determined that the microhardness increases about 1.5 times by pulse current... 

Wire-based friction stir processing is introduced as a solid-state surface alloying strategy for surface alloying of AZ31 magnesium alloy with aluminum, as a key alloying element in magnesium alloys. This technique enables the formation of a defect-free, grain refined and alloyed surface with the increased volume fraction of Mg-Al second phase, and thus, enhanced surface hardness. This simple technique provides a solid-state surface alloying pathway to improve the surface properties of the metallic materials. © 2021, The Minerals, Metals & Materials Society and ASM International  

Biodegradable magnesium implants possess excellent mechanical properties and biocompatibility, which make them suitable candidates to be employed as temporary structures for the bone regeneration purposes. However, there are still important challenges which limit their extensive use in biomedical applications, where the most important ones include implant-associated infection, rapid degradation rate and the need for improved mechanical properties. Silver, which is a strong antimicrobial agent, has been extensively used for improving the mentioned challenges in biodegradable Mg alloys either as alloying element or incorporation in the protective coating. Ag addition has been reported to have... 

Mechanical alloying and sintering were used to fabricate nanostructured Ti6Al4V scaffolds of highly controllable pore geometry and fully interconnected porous network. Elemental powders were milled for different periods of time (10, 20, 30, 40 and 60 h), mixed with 40-60 vol.-% of 200-400 μm cuboidal NaCl, compacted at 500-600 MPa and sintered according to single or double stage heat treatment regimes at 790 and 950°C under vacuum. After sintering, the samples were soaked in distilled water to washout the NaCl. Foamy microstructures were obtained showing well shaped biopores and fragmentary embedded micropores. The shape of initial NaCl was copied into the biopores which had highly... 

In the present work, fcc-Al nanoparticle development in Al90−xNi10MMx (MM: Ce mischmetal; x=2, 4) amorphous alloys was studied via non-isothermal differential scanning calorimetry, X-ray diffraction, transmission electron microscopy, and nanoindentation test. Results showed that the crystallization of Al88Ni10MM2 alloy occurred by the precipitation of fcc-Al nanoparticles followed by the crystallization of Al11MM3 and Al3Ni phases. Transmission electron microscopy revealed that the aluminum precipitates had an average size of ~12 nm with a round morphology. Increasing the mischmetal content to 4 at% (Al86Ni10MM4 alloy) caused a three-stage crystallization process with a change in the size... 

The microstructural characteristic of HSLA welds containing different amounts of titanium were evaluated carefully. It was observed that the microstructure of welds consisted of ferrite with mixed morphologies, and small amounts of pearlite and martensite-austenite micro-constituents. Because of insufficient time for diffusion of carbon, formation of pearlite lamellae could not be completed in the weld region. Martensite was formed from carbon enrichment of austenite during nucleation and growth of acicular ferrite and bainitic ferrite. While coarse manganese sulfide particles had weak interface strength with matrix and formed some micro-fissures; increasing titanium amount of welds... 

The purpose of this study is to predict the activation barriers and enthalpy for elementary steps in the process of Fischer-Tropsch (F-T) on the surfaces of Fe(110), Cu(111) and Fe/Cu alloys catalyst using "Unity Bond Index-Quadratic Exponential Potential" method aimed at predicting the activity and selectivity on the basis of energy criteria. The elementary steps, such as dissociation of CO, hydrogenation of carbidic carbon, C-C chain growth by insertion of CH2 versus CO into the metal-alkyl bonds, and chain termination, which lead to hydrocarbons (alkanes versus α-olefins) or oxygenates are discussed in detail. The results show that metallic Fe(110) is necessary to produce the carbidic... 

In this work, Fe-Pd alloy films have been electrodeposited on different substrates using an electrolyte containing [Pd(NH3)4]2+ (0.02 M) and [Fe-Citrate]2+ (0.2 M). The influences of substrate and overpotential on chemical composition, nucleation and growth kinetics as well as the electrodeposited films morphology have been investigated using energy dis-persive X-ray spectroscopy (EDS), current-time transients, scanning electron microscopy (SEM), atomic force microscopy (AFM) and X-ray diffraction (XRD) patterns. In all substrates – brass, copper and sputtered fluorine doped tin oxide on glass (FTO/glass) – Fe content of the electrodeposited alloys increases by increasing the overpotential.... 

B The combined influence of both melt filtration and cooling rate on the microstructure and mechanical properties of A356 cast alloy was studied. A step casting model with five different thicknesses was used to obtain different cooling rates. The effect of melt filtration was studied by using 10 and 20 pores per inch (PPI) ceramic foam filters in the runner. Results showed that secondary dendrite arm spacing decreased from 80 μm to 34 μm with increasing cooling rate. Use of ceramic foam filters in the runner led to the reduction of melt velocity and surface turbulence, which prevented the incorporation of oxide films and air in the melt and consequently had an overall beneficial effect on... 

Tearing energy of AA5010 aluminum alloy sheets has been studied by the single tensile testing (STT) and multiple tensile testing (MTT) methods. The total energy required to tear the specimens was assumed to be composed of two components; one associated with uniform plastic deformation, which occurs in the work-hardening range of the material, and the other with post-uniform deformation and tearing which leads to the failure of the specimens. In the STT method, tearing energy was calculated by subtracting the plastic deformation energy, dissipated in the uniform deformation range, from the total energy absorbed by a single specimen during tension. In the MTT method, which uses different... 

In this work, the production and properties of Al 6061/SiC composites, made using a squeeze casting method, were investigated. SiC preforms were manufactured by mixing SiC powder, having a 16 and 22 pm particle size, with colloidal silica as a binder. 6061 Al melt was squeeze cast into the pores of the SiC preform to manufacture a DRA composite containing 30v/o reinforcement. The aging behavior, tensile properties and fracture mechanism of the cast material were studied. The results show that higher hardness, yield strength, tensile strength and Young's modulus can be obtained by the addition of SiC particles to 6061 Al alloy, whereas tensile elongation decreases. This is mainly caused by a... 

Coating is an effective approach to address the high corrosion rate of biodegradable Mg alloys, as their main challenge toward their extensive use. In this regard, it was tried to control the degradation process of an Mg-4Zn alloy by Ca addition, equal channel angular pressing (ECAP), and hydrothermal coating. The obtained results indicated that excellent grain refinement induced by Ca incorporation and ECAP simultaneously, improved both mechanical strength and corrosion resistance of the Mg-based substrate. The achieved grain refinement resulted in a thicker, more compact and integrated coating, where the ECAP-processed Mg-4Zn-0.5Ca alloy exhibited the best coating quality with no... 

Because of corrosion resistance and antibacterial effects, shape memory Ni-Ti-Ag alloy can be considered for different biomedical applications. Mechanical alloying is used to produce nanostructured Ni-Ti-Ag alloy from elemental powders. X-ray diffraction (XRD) and field emission scanning electron microscopy (FESEM) are used to characterize the product. Results show that after 1h milling, homogenous distribution of the elements occurs; while no intermetallic compounds is observed. After 3h milling, titanium dissolves in nickel to form amorphous and nanostructured solid phases. Peaks of B2 phase appear in the XRD pattern after the 3h milling of the powder mixture. Sintering of the 3h-milled... 

In the present work, high-energy mechanical alloying (MA) was employed to synthesize a nanostructured magnesium-based composite for hydrogen storage. The preparation of the composite material with composition of MgH2–5at% (TiCr1.2Fe0.6) was performed by co-milling of commercial available MgH2 powder with the body-centered cubic (bcc) alloy either in the form of Ti–Cr–Fe powder mixture with the proper mass fraction (sample A) or prealloyed TiCr1.2Fe0.6 powder (sample B). The prealloyed powder with an average crystallite size of 14nm and particle size of 384nm was prepared by the mechanical alloying process. It is shown that the addition of the Ti-based bcc alloy to magnesium hydride yields a... 

The microstructure and mechanical properties of the ultra-fine grained (UFG) Al6063 alloy reinforced with nanometric aluminum oxide nanoparticles (25 nm) were investigated and compared with the coarse-grained (CG) Al6063 alloy (~2 μm). The UFG materials were prepared by mechanical alloying (MA) under high-purity Ar and Ar-5 vol pct O2 atmospheres followed by hot powder extrusion (HPE). The CG alloy was produced by HPE of the gas-atomized Al6063 powder without applying MA. Electron backscatter diffraction under scanning electron microscopy together with transmission electron microscopy studies revealed that the microstructure of the milled powders after HPE consisted of ultra-fine grains...