Sharif Digital Repository

In this report the wetting behaviour between polycrystalline alumina substrates and molten aluminium doped with magnesium as a wetting agent has been studied using the sessile drop technique. The time required for equilibrium attainment is investigated. To explore the formation of possible phases at the interface, electron microscopic studies along with EDX analysis have been employed. It is found that magnesium reduces the time and temperature required for equilibrium in the Al/Al2O3 system. The Al-7 wt% Mg and Al-10 wt% Mg alloys can wet alumina at temperatures as low as 900 °C. It is also found that molten aluminium doped with magnesium can wet polycrystalline alumina at temperatures... 

In this research, the feasibility of friction-stir welding (FSW) for dissimilar lap-joining of an aluminium-magnesium alloy (AA5058) and poly-methyl-methacrylate sheets to attain sound and defect-free joints was examined. The inter-mixing flow patterns between the metal and polymer counterparts during FSW were predicted by employing three-dimensional finite element models. It is shown that the bonding mechanism between the dissimilar materials is mechanical interlocking at the interface which controls the joint strength depending on the processing parameters. The most suitable dissimilar lap-joining regarding microstructural soundness is attained at w= 1600 rev min−1 and v = 25 mm min−1....