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    An investigation of contact angles in angular contact ball bearings accounting for high speed effects and preload

    , Article SAE International Journal of Passenger Cars - Mechanical Systems ; Volume 2, Issue 1 , 2009 , Pages 780-790 ; 19463995 (ISSN) Movahhedy, M. R ; Zahedi, A ; Sharif University of Technology
    Abstract
    Angular contact ball bearings are the most commonly used types of bearings. Although simple in appearance, these bearings have a complicated and nonlinear behavior, and have significant effect on the dynamics of a rotating system. Accounting for high speed effects adds to the complexity of their behavior. The governing equations of the bearing amount to the solution of a set of nonlinear equations for each rolling element at each iteration, which represents a tedious and expensive solution. In this work, a simplified model for angular contact ball bearings under the action of arbitrary loading including high speed effects and preload is presented. The model considers five degrees of freedom... 

    Remaining useful life prediction of ball-bearings based on high-frequency vibration features

    , Article Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science ; Volume 232, Issue 18 , 2018 , Pages 3224-3234 ; 09544062 (ISSN) Behzad, M ; Arghand, H. A ; Rohani Bastami, A ; Sharif University of Technology
    SAGE Publications Ltd  2018
    Abstract
    Selecting appropriate features from the vibration condition monitoring data of ball-bearings is one of the main challenges in the application of data-driven methods for remaining useful life prediction purpose. In this article, a new feature based on the high-frequency vibration of ball-bearings is proposed. The feed forward neural network will be used for training and prediction. The experimental data of the bearing accelerated life in the PROGNOSTIA test (published in PHM 2012 IEEE conference) are used to verify the method. The results obtained by applying new features are compared with those of two popular features in the time domain (RMS and kurtosis) for prognostic purpose. Applying the... 

    Experimental study of rolling element bearing failure pattern based on vibration growth process

    , Article Proceedings of the 29th European Safety and Reliability Conference, ESREL 2019, 22 September 2019 through 26 September 2019 ; 2020 , Pages 1179-1186 Hosseini Yazdi, M ; Behzad, M ; Ghodrati, B ; Taghizadeh Vahed, A ; Sharif University of Technology
    Research Publishing Services  2020
    Abstract
    Rolling-element bearing (REB) Failure is one of the most common failure in rotary machines in industry. Therefore, this concern draws attention to the concept of diagnostic and the prediction of REB failure. The efficacy of vibration analysis in this area has led many researchers to focus on this topic in recent decades. Defective bearings such as fatigue, surface roughness, and corrosion can lead to disastrous accidents. Therefore, providing an algorithm for the detection and classification of bearing defects is valuable and useful. The prediction of the bearing's lifetime is important to ensure the planned production in an industrial unit. In this paper, different models for performance... 

    Design and Manufacture of Variable Preload System for High-Speed Spindle Bearings

    , M.Sc. Thesis Sharif University of Technology Razban, Masoud (Author) ; Movahhedy, Mohammad Reza (Supervisor)
    Abstract
    Machine tool spindles of late require high stiffness and fast rotation characteristics all at once for high- speed, high-efficient processing, as well as for a wide range of use rotation. Bearing preload is the main reason for Dynamic characteristics of spindle. As such, many studies are being carried out on automatic variable preload control methods that apply a preload to a spindle bearing as an alternative to the existing fixed position preload and constant pressure preload methods. This study introduces a newly design automatic variable preload system. This system can automatically reduced preload with increasing spindle rotational speed through the use of centrifugal force. The system... 

    Static and vibrational analysis of fullerene using a newly designed spherical super element

    , Article Scientia Iranica ; Volume 19, Issue 5 , 2012 , Pages 1316-1323 ; 10263098 (ISSN) Nasiri Sarvi, M ; Ahmadian, M. T ; Sharif University of Technology
    2012
    Abstract
    Accurate prediction of static and dynamic response of nano structures under external excitations has been one of the interests of scientists in the last decade. Several applications of nano machines make it necessary to analyze their components, such as nano bearing, precisely. In this paper, the static and vibrational behavior of a fullerene as a sensitive part of nano bearing under external forces is simulated by a newly designed spherical super element. This super element is designed in such a way that the user can select as many numbers of nodes as desired, so that it can be implemented in different desired precisions. In this study, a 228-node super element, which is similar to a hollow... 

    Deformation and stress analysis of the fullerene by super element

    , Article ASME 2011 International Mechanical Engineering Congress and Exposition, IMECE 2011 ; Volume 2 , 2011 , Pages 895-900 ; 9780791854884 (ISBN) Sarvi, M. N ; Ahmadian, M. T ; Barari, A ; ASME ; Sharif University of Technology
    Abstract
    Accurate prediction of static and dynamic response of nano structures is one of the important interests of scientists in the last decade. Nano bearing as an important part of nano machines has been extensively implemented in recognizing and disassembling cancerous cells and building molecular support structures for strengthening bones. For this reason, Molecular Dynamic Method and some experimental methods are implemented in this area. As nano ball bearing is one of the most important components of nano machines, a large number of studies are concentrated to analyze it statically and dynamically. In this paper, a Fullerene is simulated by a spherical super element whose stress, deformation... 

    Deformation, stress and natural frequency analysis of the fullerene by finite super element method

    , Article Proceedings of the ASME Design Engineering Technical Conference, 28 August 2011 through 31 August 2011 ; Volume 7 , August , 2011 , Pages 153-158 ; 9780791854846 (ISBN) Sarvi, M. N ; Ahmadian, M. T ; Sharif University of Technology
    2011
    Abstract
    Accurate prediction of static and dynamic response of nano structures is one of the important interests of scientists in the last decade. Nano bearing as an important part of nano machines has been extensively implemented in recognizing and disassembling cancerous cells and building molecular support structures for strengthening bones. For this reason, Molecular Dynamic Method and some experimental methods are implemented in this area. As nano ball bearing is one of the most important components of nano machines, a large number of studies are concentrated to analyze it statically and dynamically. In this paper, a Fullerene is simulated by a spherical super element whose stress, deformation... 

    Thermo-mechanical modeling of high speed spindles

    , Article Scientia Iranica ; Volume 19, Issue 2 , 2012 , Pages 282-293 ; 10263098 (ISSN) Zahedi, A ; Movahhedy, M. R ; Sharif University of Technology
    2012
    Abstract
    Prediction of the thermo-mechanical behavior of machine-tool spindles is essential in the reliable operation of high speed machine tools. In particular, the performance of these high speed spindles is dependent on their thermal behavior. The main source of heat generation in the spindle is the friction torque in angular contact ball bearings. This paper presents an effort to develop a comprehensive model of high speed spindles that includes viable models for the mechanical and thermal behavior of its major components, i.e., bearings, shaft and housing. Spindle housing and shaft are treated as six-degree-of-freedom Timoshenko beam elements. Bearings are modeled as two-node elements with five... 

    Thermo-mechanical Modeling of Angular Contact Ball-Bearings in High Speed Machine Tool Spindles

    , M.Sc. Thesis Sharif University of Technology Zahedi, Ali (Author) ; Movahhedy, Mohammad Reza (Supervisor)
    Abstract
    Machining in its general concept forms the major part of manufacturing processes regarding time and cost. Therefore any progress in machining techniques would be well beneficial. High speed machining is one of the recent concepts in machining technology which has attracted much attention and effort. But high speed spindles as the main part of high speed machines, have been notorious for their lack of reliability and sudden failure which originates mostly from thermal problems. In order to ensure reliable operation of spindles it is necessary to predict thermo-mechanical behavior of machine-tool spindles. The major sources of heat in a spindle are angular contact ball bearings (the most... 

    Thermo-elastic Development of Cylindrical and Spherical Superelements and Introduce a New Gigh Speed Angular Contact Bearing Superelement Model

    , M.Sc. Thesis Sharif University of Technology Shamloofard, Mansoor (Author) ; Movahhedy, Mohammad Reza (Supervisor)
    Abstract
    Angular contact bearings are utilized in many industrial types of machinery, including machine tools’ spindle. Spindle is one of the most important parts of a machine tool, which has a substantial impact on dynamic properties and stability of machining processes. Spindles’ motion takes place under guidance of bearings, which are mainly angular contact type. Since bearings’ loading under forces that are resulted from angular velocity and temperature increment are intensified, it is required to control the applied forces in operating situation, in order to predict the hardness, accuracy, efficiency, and life time of spindle. Thus, determining the dynamic performance of machine tool’s spindle,... 

    Design and manufacturing of High Speed Milling Spindle

    , M.Sc. Thesis Sharif University of Technology Khanzadi, Mostafa (Author) ; Movahhedy, Mohammad Reza (Supervisor) ; Akbari, Javad (Supervisor)
    Abstract
    High speed machining is becoming a progressive trend in machining processes. The main part of a high speed machine tool is its spindle. The purpose of this thesis is to design and manufcture a high speed spindle for milling machine that can rotate at speed of 16000 rpm. This spindle can be used as a test bed for experimental parametric study on the effects of spindle design parameters on the performance of spindle bearings. Various components of the spindle is studied and designed. High speed angular contact bearings and roller bearings are used in the spindle to provide high precision as well as good thermal performance. The spindle is built and tested for high precision machining with... 

    Design and implementation of a new spherical super element in structural analysis

    , Article Applied Mathematics and Computation ; Volume 218, Issue 14 , March , 2012 , Pages 7546-7561 ; 00963003 (ISSN) Sarvi, M. N ; Ahmadian, M. T ; Sharif University of Technology
    2012
    Abstract
    Finite Element Method (FEM) has proved to be a powerful tool for the analysis of mechanical problems such as finding natural frequency and deformation of structures. Design and implementation of super elements with a purpose in reduction of computational time along with accuracy is one of the challenges facing engineers in the past decade. In this study a newly spherical super element is designed and implemented to some problems. This element is generated in such a way that the user can select as many numbers of nodes as desired. Proper formulation is presented to generate the shape function for each node in this element. Some examples of static and vibration analysis using this element are... 

    A fast online bandwidth empirical mode decomposition scheme for avoidance of the mode mixing problem

    , Article Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science ; Volume 232, Issue 20 , 2018 , Pages 3652-3674 ; 09544062 (ISSN) Momeni Massouleh, S. H ; Hosseini Kordkheili, S. A ; Navazi, H. M ; Sharif University of Technology
    SAGE Publications Ltd  2018
    Abstract
    The main objective of this work is to propose a scheme to extract intrinsic mode functions of online data with an acceptable speed as well as accuracy. For this purpose, an individual block framework method is firstly employed to extract the intrinsic mode functions. In this method, buffers are selected such that they overlap with their neighbors to prevent the end effect errors with no need for the averaging process. And in order to avoid the mode mixing problem, a bandwidth empirical mode decomposition scheme is developed to effectively improve the results. Through this scheme, an auxiliary function made of both high- and low-frequency components corresponding to noise and dominant... 

    Optimal design of the high-speed spindle bearings to minimize the non-repeatable runout

    , Article SAE World Congress Experience, WCX 2019, 9 April 2019 through 11 April 2019 ; Volume 2019-April, Issue April , 2019 ; 01487191 (ISSN) Khodaygan, S ; Farahani, M. R ; Sharif University of Technology
    SAE International  2019
    Abstract
    The production with high-quality at the lowest production time can be a key means to success in the competitive environment of the manufacturing companies. Therefore, in recent years, the need for the extra precise and high-speed machine tools has been impressively increased in the manufacturing applications. One of the main sources of errors in the motion of the high-speed spindles is the occurrence of non-repetitive runouts (NRRO) in the bearing. The NRRO can be caused by some factors such as the form of balls, the waveness of rings, the number of balls, and the permutation of one or two balls in the ball bearing. In this paper, a Taguchi-based approach is proposed for the optimal design... 

    Prognostic of rolling element bearings based on early-stage developing faults

    , Article International Journal of COMADEM ; Volume 23, Issue 1 , February , 2020 , Pages 55-60 Hosseini Yazdi, M ; Behzad, M ; Ghodrati, B ; Khodaygan, S
    COMADEM International  2020
    Abstract
    Rolling-element bearing (REB) failure is one of the general damages in rotating machinery. In this manner, the correct prediction of remaining useful life (RUL) of REB is a crucial challenge to move forward the unwavering quality of the machines. One of the main difficulties in implementing data-driven methods for RUL prediction is to choose proper features that represent real damage progression. In this article, by using the outcomes of frequency analysis through the Envelope method, the initiated/existed defects on the ball bearings are identified. Also, new features based on developing faults of ball bearings is recommended to estimate RUL. Early-stage faults in ball bearings usually... 

    Minimization of Non-repeatable Runout (NRRO) in High-Speed Spindle Bearings

    , Article SAE 2021 Automotive Technical Papers, WONLYAUTO 2021, 1 January 2021 ; Issue 2021 , 2021 ; 01487191 (ISSN) Farahani, M. R ; Khodaygan, S ; Sharif University of Technology
    SAE International  2021
    Abstract
    The production with high quality at the lowest production time can be a key means to success in the competitive environment of manufacturing companies. Therefore, in recent years, the need for extra precise and high-speed machine tools has been impressively increased in manufacturing applications. One of the main sources of errors in the motion of high-speed spindles is the occurrence of non-repetitive runouts (NRRO) in the bearing. The NRRO can be caused by some factors such as the form of balls, the waviness of rings, the number of balls, and the permutation of one or two balls in the ball bearing. In this paper, a Taguchi-based approach is proposed for the optimal design of high-speed...