Sharif Digital Repository

Al-3003/Zn bi-layer soldering sheets were produced using roll bonding process at different reductions in both cold and hot conditions. The bond strengths of the bi-layer sheets were measured by peel test before and after supplemental annealing treatment. The peeled surfaces were examined using optical and scanning electron microscopy. The results indicate that by increasing the reduction in thickness during rolling and/or the annealing treatment the bond strength improves. Additionally, the decrease of initial sheet thickness and increase of rolling temperature can effectively improve the bond strength. Microscopic examinations show that the fracture type of Al-3003/Zn sheets is... 

In the present work, diffusion bonding of Fe-5%Cu powder compact to wrought carbon steels was studied. Effects of iron particle size and carbon content of the solid component on the bond strength, which is the maximum shear stress required to obtain separation at the interface, were investigated. Atomized iron powders with the mean particle size of 36, 56, 90, 106, and 148 μm and wrought steels with 0.22, 0.33, and 0.47 wt% carbon content were used. To evaluate the bonding zone, "ring shear" test, standard metallography technique, and micro-hardness test were employed. The results showed a profound effect of carbon content of the solid steel on the diffusion bonding process. It is suggested... 

In this research, the application of equal channel angular extrusion process to produce both the cold-welded and diffusion-bonded Al/Cu bimetallic rods is assessed. The joints shear strength for both of the methods are measured and compared. The microstructure examinations were also carried out using scanning electron microscope equipped with EDX system and x-ray diffraction analysis. The results exhibit that the strength of the bond in cold-welded specimens is dependent on the amount of stretch and pressure at the materials interface. But in the diffusion-bonded specimens, it is depended on the struggle between the oxidation rate of the mating surfaces accompanied by inter-metallic... 

The aim of this research is bonding of three-layered St/AZ31/St composite by roll-bonding process. The roll-bonding process was performed at three preheating temperatures, 340, 400 and 450°C, with thickness reduction of 30 to 68% and different thicknesses of intermediate layer (AZ31). In order to improve the bonding strength, the as-rolled specimens were annealed at constant temperature of 375°C. For evaluation of bond strength and investigating the formation of a diffusion layer, the results of peel test and microscopic images were studied. Tensile specimens were prepared along the rolling direction to measure the mechanical properties of the composite. The results showed that by increasing... 

Bond durability of FRP bars and concrete is an important issue to the overall integrity and long-term performance of a strengthening structure. This paper examines the bond durability of GFRP bars embedded in different types of concrete (Normal, self-compacting, light weight, and high strength) exposed to aggressive environments, namely, sea water, alkaline, and acid. A total of 132 specimens were tested in direct pull-out. The development lengths of both control and conditioned specimens were obtained and compared to the current standards. The results revealed bond strength reductions of 0–21% for the light weight, 1–16% for the normal, 5–9% for the high strength, and 4–12% for the... 

This research investigated the long-term environmental effects on bond strength at the interface between fiber- reinforced polymers (FRPs) and timber. A total of 581 timber specimens were bonded with seven types of FRP sheets (unidirectional and bidirectional glass, carbon, aramid, and hybrids) using a wet lay-up technique. The specimens were exposed to acidic, alkaline, fresh water, and sea water solutions with pH of 2.5, 7, 7.25, 10, and 12.5 for 1, 3, 6, 9, and 12 months. A chamber was also used to simulate ultraviolet radiation after 6 months. A series of single-lap shear tests were then conducted to determine the interfacial bond strength reduction. The results showed that bidirectional... 

Usage of masonry system in many regions of the world like the Eastern Mediterranean, the Middle East, India, and China is still significantly high, despite their highly energy and intensive emission. Most of the failures in this system are caused by low ductility of cement mortars. This type of failure could be seen in masonry structures in areas in east Iran after Kermanshah earthquake in 2017. The present study investigates the shear bond characteristics of structures constructed by masonry using green materials. “Taftan” natural pozzolan and two types of rice husk ash (RHA) were used in mix design of used mortars as green materials. In this investigation, a modified direct shear test... 

The effect of grit blasting parameters on the surface roughness of Ti-6Al-4V alloy as the substrate for plasma-sprayed hydroxyapatite (HA) coatings was examined using the factorial and Taguchi designs of experiments. In this study, two grit materials (Al2O3 and SiO2) each at two sizes, and two types of blasting systems (pressure and suction) were used. An equivalent surface roughness of 3.51 μm was obtained in three optimum conditions. The results of the Taguchi designed experiments were analyzed using signal to noise ratio. The tensile bonding strength of HA coatings deposited on the roughened substrates at the three different optimum conditions was measured by the standard adhesion test... 

Accumulative roll bonding (ARB) is used as a novel method to produce particle reinforced metal matrix composites (MMCs). Roll bonding of the sheets with layers of powder on their surfaces is the main stage in this process and it has been found that quality of the bonding has an important role in properties of the product. In this work, the behavior of alumina particles layer at interface during the rolling is investigated and the effects of particle size and amount of particle at interface on bonding of the commercial pure aluminum sheets are also studied. The results of peeling test indicate that presence of the powder at interface reduces the bond strength. However, it is shown that by... 

In this study, tensile strength of gypsum-based composite with aluminum fibers up to 15 vol.% was studied. To increase the interfacial bond strength between fibers and matrix, aluminum fibers were anodized under different conditions. Single fiber pull-out tests were carried out to investigate the bond strength. The interface was examined by scanning electron microscope. The ability of the composites to withstand longitudinal tensile load was also studied by tensile tests of dog bone-shaped, randomly oriented fiber-reinforced gypsum. By the introduction of aluminum fibers in gypsum as a randomly oriented composite, considerable increment in the strength is achieved and the toughness of the... 

Al-1100/St-12 aluminum clad steel sheets were produced using roll bonding process at different reductions in thickness and with various supplemental annealing treatments. Experiments were conducted by applying the Taguchi method to obtain optimum condition for maximizing the joint strength. The joint strengths of the bi-layer sheets were evaluated by peel test. The Al/Fe intermetallic phases at the joint interface and the peeled surfaces were examined using scanning electron microscopy (SEM). Energy dispersive spectroscopy (EDS) and Vickers microhardness test were performed to characterize the intermetallic compounds. The results indicate that at the optimum condition of 0.50 reduction in... 

The aim of this work is to produce two layered thin-walled Cu/Al composite tube by the spin-bonding process. The process is utilized to bond the aluminum tube into the copper one at thickness reductions of 20-60% and process temperatures of 25°C, 130°C, and 230°C. The bond strength is measured by T-peeling test, and the bond interfaces are examined by metallography and scanning electron microscopy (SEM). The results show that after a threshold thickness reduction of about 30%, the bond strength increased with the amount of deformation. SEM fractography of the peel surfaces confirms that the copper oxide film is broken in a shear manner during deformation. Severe shear strains applied during... 

The effects of intermediate nickel layer on seal strength and chemical compatibility of seal glass and interconnect materials for solid oxide fuel cells (SOFCs) were investigated. Two types of samples (metal/glass/metal sandwiches and glass coated metals) were prepared with the sheet of AISI 430 (nickel plated and uncoated) and slurry of compliant silicate sealing glass (SCN-1). The joined and coated samples were heated at 850 °C for different time durations (0.5-100 h). Tensile and impact tests were performed and SEM micrographs were used to analyze the glass/metal interaction. The results indicate that nickel plated AISI 430 shows higher adhesion strength at short durations of heating due... 

Abstract High ductility of metals as well as high strength of ceramics has made the metal/ceramic composites an attractive material for many applications requiring high strength to weight ratios. An important issue in using this material is the behavior of the material and its ceramic-metal interface under various loading, especially at high strain rate. To provide a better understanding of the interface conditions, in this work, a molecular dynamics study of the interface behavior in Al/α-Al2O3 composite as the result of tensile and shear loadings is presented. For this purpose, the reactive force field (ReaxFF) potential function is utilized. The effects of... 

In this study, two types of ionic liquids (ILs) based on 1 butyl 3 methylimidazolium [Bmim]+ and butyltrimethylammonium [Btma]+ cations, paired to tetrafluoroborate [BF4], hexafluorophosphate [PF6], dicyanamide [DCA], and bis(trifluoromethylsilfonyl)imide [Tf2N] anions, were chosen as adsorbates to investigate the influence of cation and anion type on the adsorption of ILs on the graphene surface. The adsorption process on the graphene surface (circumcoronene) was studied using M06 2X/cc pVDZ level of theory. Empirical dispersion correction (D3) was also added to the M06 2X functional to investigate the effects of dispersion on the binding energy values. The graphene···IL configurations,... 

Utilizing the so-called tube spinning, a cold-bonding process entitled as "spin-bonding" is developed to produce seamless thin-walled clad tubes and cylinders. By this method, two layers of AA 1050 tubes were successfully bonded together to form a clad tube at room temperature. Based on mechanical aspects of the tube spinning process, the mechanism of spin-bonding is explained in two stages: surface preparation before occurrence of a stable bond and bond strengthening thereafter. The effects of process temperature, thickness reduction, feed rate and roller attack angle as the parameters of tube spinning on the bond strength are studied. It is shown that the bond strength increases by... 

This study examined the bond at the interface of masonry bricks and fiber-reinforced polymer when exposed to five environments. Three fabrics (aramid, carbon, and glass) and one type of epoxy resin were used. A total of 375 brick-fiber-reinforced polymer specimens were made using wet lay-up technic and exposed to chemical solutions at four pH values (2.5, 7, 10, and 12.5) and substitute seawater. The effect of dry heat on the bond at the interface was also investigated. Single-lap shear tests were then carried out on the samples after 2, 4, 6, 8, 10, and 13 weeks of exposure. The experimental results indicated that freshwater and seawater had a considerable effect on the bond strength of... 

Abstract: This work describes coating of NiCoCrAlY on IN-738LC superalloy by high-velocity oxygen fuel (HVOF) process. Properties of the coatings are significantly influenced by oxygen/fuel ratio and other spraying parameters. The effect of oxygen/fuel ratio on the oxidation behavior, bond strength, hardness, roughness and microstructure including porosity, inclusion formation and unmelted particles are discussed here. The porosity and inclusion in C1 coating are maximal. C2 coating with oxygen/fuel ratio of 2 has the highest bond strength and the lowest unmelted particles. C3 coating with the lowest total porosity and inclusion has the minimal roughness and the highest oxidation resistance... 

This research investigated the long-term environmental effects on the bond at the interface between fiber-reinforced polymer (FRP) and a masonry brick. Seven types of FRP fabrics were used and placed on the masonry brick using the wet lay-up technique. Unidirectional and bidirectional fibers made of aramid, carbon, and glass and also combination of these fabrics were used. A total of 525 specimens were exposed to five chemical solutions with pH values of 2.5, 7, 10, 12.5 and substitution sea water for 1, 3, 6, 9 and 12 months. A chamber was also used to simulate the ultraviolent (UV) radiation on the specimens. A series of single-lap shear tests were performed on these specimens to determine... 

Composite coatings of Hydroxyapatite (HA) with ceramics, polymers and metals are used to modify the surface structure of implants. In this research, HA/TiO2 composite coating was fabricated by electrophoretic deposition (EPD) on 316 stainless steel substrate. HA/TiO2 composite coatings with 5, 10 and 20 wt.% of TiO2, deposited at 40 V and 90 s as an optimum condition. The samples coated at this condition led to an adherent, continuous and crack-free coating. The influence of TiO2 content was studied by performing different characterization methods such as scanning electron microscopy (SEM), energy dispersive x-ray spectroscopy (EDS), corrosion resistance in simulated body fluid (SBF),...