Sharif Digital Repository

The paper aims at understanding solidification phenomena and solid state precipitations during diffusion brazing of Hastelloy X nickel base superalloy using a ternary Ni–4.5Si–3.2 B (in wt-%) filler metal. The joint is featured by the formation of Ni-rich solid solution in an isothermal solidification zone, borides/silicide formation during eutectic-type solidification in an athermal solidification zone, on-cooling precipitation of fine nickel silicides in the joint centerline, in situ precipitation of Mo–Cr-rich borides in the diffusion affected zone and grain growth in the heat affected zone. The implication of the phase transformations on the joint properties is discussed. It is shown... 

The key feature of diffusion brazing, also referred to as transient liquid phase bonding, is isothermal solidification which precludes the formation of intermetallic in the joint centreline. Analysing the available data published in the literature showed that the composition of the nickel-based superalloys plays a strong role in determining the required time for obtaining intermetallic-free joint during diffusion brazing. This effect is not predictable by the standard conventional models. It is proposed that increasing the boride-forming elements in the base superalloy which promotes in situ boride precipitation at the diffusion-affected zone can accelerate the diffusion flux of the boron... 

The microstructure of a transient liquid phase (TLP) bonded nickel base superalloy using B-containing filler metal after completion of isothermal solidification can usually be described by a eutectic-free joint centerline with extensive in-situ boride precipitation in the diffusion affected zone which in turn can affect the joint properties. Therefore, designing a proper post-bond heat treatment is needed to produce a robust joint. This paper addresses the microstructure evolution mechanism during post-bond heat treatment (PBHT) of TLP bonded wrought IN718 nickel base superalloy. PBHT at 1150 °C, which is lower than the solvus temperature of the borides, for 12 h resulted in boride-free... 

The paper aims at understanding solidification phenomena and solid state precipitations during diffusion brazing of Hastelloy X nickel base superalloy using a ternary Ni–4.5Si–3.2 B (in wt-%) filler metal. The joint is featured by the formation of Ni-rich solid solution in an isothermal solidification zone, borides/silicide formation during eutectic-type solidification in an athermal solidification zone, on-cooling precipitation of fine nickel silicides in the joint centerline, in situ precipitation of Mo–Cr-rich borides in the diffusion affected zone and grain growth in the heat affected zone. The implication of the phase transformations on the joint properties is discussed. It is shown... 

The microstructure of dissimilar transient liquid phase bond between Hastelloy X and IN792 nickel-based superalloys is featured by lack of sufficient formation of γ′ precipitates in the bond-centerline and extensive in-situ precipitation of boride second phases in the diffusion affected zones (DAZ). This paper investigates the impact of two thermal processing strategies, using standard solution treatment and aging of IN792 (STA strategy) and using solution treatment of IN792 followed by a post-bond heat treatment utilizing solution treatment of Hastelloy X and aging treatment of IN792 (SPTA strategy) on the joint microstructure and mechanical properties. The boride precipitates in the DAZ of... 

Aging response of transient liquid phase Nb bearing wrought IN718 nickel base superalloy is studied. The aging behaviour of the joint is influenced by low Nb+Al+Ti content of isothermal solidification zone (ISZ) and formation of Nb-Cr-Mo based boride precipitates in diffusion affected zone (DAZ). It was shown that applying a post-bond heat treatment which was able to eliminate the diffusion induced boride precipitates in DAZ and increase the Nb+Al+Ti content of the ISZ improved the aging response and shear strength of the joint  

Co-based FSX-414 superalloy is especially used for first-stage nozzles of gas turbines. Transient liquid phase (TLP) bonding has potential as repair process for these nozzles. In this study, homogenization of TLP-bonded FSX-414 superalloy at optimum bonding condition (1150 °C/5 min) was conducted at 1175, 1200, and 1225 °C for 1, 3, and 6 h. Homogenization at 1175 °C/1 h had no effect on removing the diffusion-affected zone (DAZ) phases. Increasing the time to 6 h was effective in removing DAZ phases and boride phases formed due to liquefaction, but compositional homogenization was not complete. Homogenization at 1200 °C for 1 h caused boride phases to form adjacent to the joint and in the... 

Fundamental understanding of the intermetallic phase formation is the key for enhancing the robustness and reliability of the brazed joints. The paper addresses the phase transformations during brazing of the Hastelloy X nickel-base superalloy using the quinary Ni–13Cr–4.5Si–4.2Fe–2.8B (wt-%) braze alloy. The mechanisms of intermetallic formation via solidification and solid-state precipitation are discussed. The athermal solidification zone (ASZ) is featured by the formation of brittle and hard borides and boro-silicides that are formed via eutectic reactions. However, in contrast to other commercial B-bearing Ni-based filler alloys, it was identified that the presence of a high-volume... 

The application of the multi-component Fe-based filler metals (FMs) for transient liquid phase (TLP) bonding of AISI 304 austenitic stainless steel has been overshadowed by dissimilar interlayers merely due to their shorter isothermal solidification time. However, the latter usually suffers from low efficiency in terms of mechanical properties even after homogenization of heat treatment. This study shows that by imposing a temperature gradient across the bond line during the TLP bonding process (TG-TLP), it is possible to reduce the isothermal solidification time significantly. This renews the interest in utilizing multi-component Fe-based FMs. In this regard, the TG-TLP bonding process was... 

Stepwise-graded composite layer of M2 tool stel and 17-4PH stainless steel was fabricated by a simple powder layering technique and the isothermal and nonisothermal sintering response of the bilayer were examined. It was shown that the materials exhibit poor compatibility during co-sintering, i.e., the amount of mismatch shrinkage is significant. An improved compatibility was obtained by adding 0.2 wt% B to the stainless steel powder. Formation of relatively dense layer at the bonding zone indicated an enhanced densification rate at the interface. Microstructural studies showed formation of a ferritic interface in M2/17-4PH composite and elongated grains with an intergranular boride phase... 

Optimization of transient liquid phase (TLP) bonding variables is essential to achieve a joint free from deleterious intermetallic constituents as well as with appropriate mechanical properties. In this research, TLP bonding of FSX-414 superalloy was performed using the MBF-80 interlayer. The effects of bonding time (1-30. min) and gap size (25-100 μm) were studied on the joint microstructure and its mechanical properties. Continuous centerline eutectic phases, characterized as nickel-rich and chromium-rich borides, were observed at the joints with incomplete isothermal solidification. The globular and acicular phases were seen at diffusion affected zone (DAZ). These phases could be... 

The effect of bonding temperature on microstructure of a transient liquid phase (TLP)-bonded GTD-111 nickel base superalloy, using a Ni-Si-B interlayer, was investigated. At low bonding temperatures microstructure of the joint centerline is controlled by B diffusion. However, at high bonding temperature effect of base metal alloying elements on the joint microstructure development was more pronounced. Effects of bonding temperature on the formation of secondary precipitates in diffusion-affected zone and isothermal solidification time were also analyzed. It was found that above a critical temperature, formation of borides in diffusion-affected zone is suppressed and the time required for... 

The effect of the bath chemistry and operating conditions on the chemical composition, microstructure and properties of NiWmdashB alloys deposited from tartrate baths on working electrode was studied for the first time by the pulsed current method. The investigations included the measurement of the current efficiencies and determination of the tungsten content in the electrodeposits. UV spectrometry was used for characterisation of complex formation. The grain size of deposits was determined by XRD. Also, the morphology of the deposits was studied by SEM. Amorphous NimdashWB alloys were successfully obtained by electrodeposition from the tartrate bath. The corrosion behaviour of NiWmdashB... 

This paper addresses the microstructure properties relationship of wide gap brazed Inconel 738LC. Amdry 718 and a Ni-Cr-Fe-Si-B alloy were used as high melting particles (HMPs) and low melting particles (LMPs), respectively. The effect of the amount of LMPs, 30, 40, and 50 pct, on the microstructure and the shear strength of the joint, was investigated. The microstructure in the brazing zone consists of Ni-based solid solution and eutectic-type microconstituents that is nickel-rich and chromium-rich borides. Nickel-rich borides only observed in the presence of the high amount of LMPs, because of the low Cr-B ratio in the filler alloy. At the brazing/base metal interface, high diffusion of... 

Isothermal solidification stage during transient liquid phase bonding is the key to preclude intermetallic phase formation during solidification of the liquid phase. The rate of isothermal solidification is controlled by solid-state diffusion. Therefore, the bonding time required to complete isothermal solidification is generally long. This paper reports a very short isothermal solidification time for transient liquid phase bonding of IN617 solid solution nickel-based superalloy using a boron-containing filler metal. A eutectic-free bond with limited grain growth in the base material with high shear strength is achievable by utilizing a short (i.e., 5 minutes) thermal bonding strategy. The... 

The paper aims at understanding solidification phenomena and solid state precipitations during dissimilar transient liquid phase bonding of γ-TiAl intermetallic compound to IN718 Ni-based superalloy using a quinary Ni–7Cr–3Fe–4.5Si–3.2B (wt%) filler metal. The mechanisms of intermetallic formation via solidification and solid state reactions are discussed. The joint is featured by the formation of Ni-rich solid solution in an isothermal solidification zone near to IN718, Ni-rich solid solution and isostructural binary phases solid solution designated as Al1-xNi3Six in an isothermal solidification zone near to TiAl, boride/silicide and boro-silicide formation during binary and ternary... 

Abstract: Transient liquid phase (TLP) bonding of 304L austenitic stainless steel was carried out using MBF-20 interlayer at 1070 °C with different holding times. The effect of bonding time on the microstructure and corrosion resistance of the TLP bonded samples was investigated aiming to obtain the optimal bonding time. The results showed that isothermal solidification was completed within 45 min at 1070 °C and shorter holding times gave rise to the formation of intermetallic compounds at the joint centerline. It was found that the solidification sequence in the joint region is as follows: (1) isothermal solidification of γ solid solution, (2) formation of ternary eutectic of γ + Ni boride...