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    Prediction of erosive wear locations in centrifugal compressor using CFD simulation and comparison with experimental model

    , Article Journal of the Brazilian Society of Mechanical Sciences and Engineering ; Volume 41, Issue 2 , 2019 ; 16785878 (ISSN) Biglarian, M ; MomeniLarimi, M ; Ganji, B ; Ranjbar, A ; Sharif University of Technology
    Springer Verlag  2019
    Abstract
    Erosive wear is one of the efficiency reduction causes in centrifugal compressors. The presence of suspended solid particles in the fluid causes deformations in different parts of the compressor, especially blades of the impeller. Therefore, erosion not only decreases the part lifetime by destruction of blades form, but also increases energy losses. For this reason, specifying the erosion locations and choosing a suitable material have an important effect on optimum functionality of the machine. In this paper, erosion locations of a compressor impeller by using computational fluid dynamics (CFD) in high temperature and pressure are attained and compared with experimental model. The... 

    Active control of surge in centrifugal compressors using a brain emotional learning-based intelligent controller

    , Article Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science ; Volume 230, Issue 16 , 2016 , Pages 2828-2839 ; 09544062 (ISSN) Jokar, A ; Zomorodian, R ; Ghofrani, M. B ; Khodaparast, P ; Sharif University of Technology
    SAGE Publications Ltd  2016
    Abstract
    Efforts have been targeted at providing a comprehensive simulation of a centrifugal compressor undergoing surge. In the simulation process, an artificial neural network was utilized to produce an all-inclusive performance map encompassing those speeds not available in the provided curves. Two positive scenarios for the shaft speed, constant, and variable, were undertaken, and effects of load line on the dynamic response of the compressor have been studied. In order to achieve high-fidelity simulation in the variable speed case, an artificial neural network was utilized to produce an all-inclusive performance map encompassing those speeds not available in the provided curves. Moreover,... 

    A novel aerodynamic design method for centrifugal compressor impeller

    , Article Journal of Applied Fluid Mechanics ; Vol. 7, issue. 2 , July , 2014 , p. 329-344 Nili-Ahmadabadi, M ; Durali, M ; Hajilouy, A ; Sharif University of Technology
    Abstract
    This paper describes a new quasi-3D design method for centrifugal compressor impeller. The method links up a novel inverse design algorithm, called Ball-Spine Algorithm (BSA), and a quasi-3D analysis. Euler equation is solved on the impeller meridional plane. The unknown boundaries (hub and shroud) of numerical domain are iteratively modified by BSA until a target pressure distribution in flow passage is reached. To validate the quasi-3D analysis code, existing compressor impeller is investigated experimentally. Comparison between the quasi-3D analysis and the experimental results shows good agreement. Also, a full 3D Navier-Stokes code is used to analyze the existing and designed compressor... 

    Design and 1D Dynamic Modeling of an Axial-Centrifugal Compressor Matching

    , M.Sc. Thesis Sharif University of Technology Asghary, Maryam (Author) ; Ghorbanian, Kaveh (Supervisor)
    Abstract
    Overall performance improvement of gas turbine is available by modifying each component of cycle. The purpose of this research is to improve performance of a micro turbine with 200 KW power, by redesigning compressor set. Considerable increase in performance and stability occurs, by adding individual stage of axial compressor at the entry of centrifugal section. It should be noted that, this improvement occurs without a significant increase in size and without having to change the centrifugal compressor design.In this study, design of one stage axial compressor and three dimensional modeling is discussed after, modeling and preliminary design of centrifugal compressor. Then, after obtaining... 

    Investigation on effect of centrifugal compressor volute cross-section shape on performance and flow field

    , Article Proceedings of the ASME Turbo Expo ; Volume 8, Issue PARTS A, B, AND C , 2012 , Pages 871-880 ; 9780791844748 (ISBN) Mojaddam, M ; Benisi, A. H ; Movahhedy, M. R ; Sharif University of Technology
    2012
    Abstract
    In this article, the effects of volute cross section shape and centroid profile of a centrifugal compressor volute were investigated. The performance characteristics of a turbocharger compressor were obtained experimentally by measuring rotor speed and flow parameters at the inlet and outlet of the centrifugal compressor. The three dimensional flow field model of the compressor was obtained numerically solving Navier- Stokes equations with SST turbulence model. The compressor characteristic curves were plotted. For model verification, the results were compared with experimental data, showing good agreement. Modification of a volute was performed by introducing a shape factor for volute cross... 

    Optimization of electrical power in multistage centrifugal compressors

    , Article 2011 IEEE International Conference on Control System, Computing and Engineering, ICCSCE 2011, Penang, 25 November 2011 through 27 November 2011 ; 2011 , Pages 193-197 ; 9781457716423 (ISBN) Mohammadi, H ; Kermani, M ; Sharif University of Technology
    Abstract
    Over the time, multistaging has proved to have some great benefits such as less electrical usage, so, nowadays; optimization of the electrical power usage in centrifugal compressors is an important issue to lead to the least usage of power. In this paper, we present a novel algorithm that provides this desire; it also shows different arrangement of the stages for the considered compressor. Simple single-stage compressor pressure ratio is normally limited by constraints of both aerodynamic and structural types. Reaching to minimum power leads to the least usage of electrical power. In this paper, we utilize theoretical relations which are extracted and have been presented a novel numerical... 

    Experimental & numerical investigation of a centrifugal compressor and numerical study of the area ratio and tip clearance effects on the performance characteristic

    , Article 2008 ASME Turbo Expo, Berlin, 9 June 2008 through 13 June 2008 ; Volume 6, Issue PART B , 2008 ; 9780791843161 (ISBN) Nili Ahmadabadi, M ; Hajilouy Benisi, A ; Durali, M ; Motavalli, S. M ; Sharif University of Technology
    American Society of Mechanical Engineers(ASME)  2008
    Abstract
    In this research, the centrifugal compressor of a turbocharger is investigated experimentally and numerically. Performance characteristics of the compressor were obtained experimentally by measurements of rotor speed and flow parameters at the inlet and outlet of the compressor. Three dimensional flow field in the impeller and diffuser was analyzed numerically using a full Navier-Stokes program with SST turbulence model. The performance characteristics of the compressor were obtained numerically, which were then compared with the experimental results. The comparison shows good agreement. Furthermore, the effect of area ratio and tip clearance on the performance parameters and flow field was... 

    The Simulation and Active Control of a Centrifugal Compressor to Improve Compressor Performance & Reduce Energy Consumption

    , M.Sc. Thesis Sharif University of Technology Jokar, Ali (Author) ; Ghofrani, Mohammad Bagher (Supervisor) ; Zomordian, Rozbeh (Supervisor)
    Abstract
    In this thesis, we consider the simulation and active control of a centrifugal compressor in during surge occurrence. Surge, as an aerodynamic instability in compressors, causes to severe decrease of efficiency and loss of energy and with stabilizing the compressor in this condition, efficiency and system reliability increase. Nowadays, anti surge systems are used for surge avoidance in different industrials. They recycle the compressed gas from compressor down-stream to up-stream in instability condition and cause to exit the operation point from unstable zone. In this thesis, at first compression system is modeled based on Greitzer model and governing equation of compressor shaft in surge... 

    Aerodynamic Optimization of a Four Stage Centrifugal Flow Compressor

    , M.Sc. Thesis Sharif University of Technology Mohammadi Yengejeh, Saba (Author) ; Ghorbanian, Kaveh (Supervisor)
    Abstract
    The performance of centrifugal compressors deviates from its best design point and reaches lower efficiencies by time and conversion of input gas properties such as the pressure, temperature, and mixture characteristics. By the fact that each designed compressor should have a wide range of functionality, redesign and optimization processes take place. One of the challenging methods for improving the performance of centrifugal compressors is to modify aerodynamic passage of gas in impellers in order to achieve better pressure ratio and efficiency. The aims of the current study are to evaluate geometry properties of the blades of the first or the second impeller and even the whole compressor... 

    Effect of splitter leading edge location on performance of an automotive turbocharger compressor

    , Article Energy ; Volume 123 , 2017 , Pages 511-520 ; 03605442 (ISSN) Moussavi, S. A ; Hajilouy Benisi, A ; Durali, M ; Sharif University of Technology
    Elsevier Ltd  2017
    Abstract
    Design of centrifugal compressors can be accomplished using methods provided in text books and open literature. In this general approach, after determination of dimensions in meridional plane, blade profiles are designed using aerodynamic methods. Then, some blades are trimmed at the beginning to avoid inlet blockage. But there is no clear guidance on how this trimming must be performed. With this widely implemented method, splitter blades have the same profile as main ones. In this research, blade profiles and dimensions of the compressor impeller are not changed while the effect of changes in the position and angle of splitters leading edge are investigated. An optimization scheme is... 

    Multilevel optimization of the splitter blade profile in the impeller of a centrifugal compressor

    , Article Scientia Iranica ; Volume 24, Issue 2 , 2017 , Pages 707-714 ; 10263098 (ISSN) Moussavi Torshizi, S. A ; Hajilouy Benisi, A ; Durali, M ; Sharif University of Technology
    Sharif University of Technology  2017
    Abstract
    In this research, multi-level optimization of the profile of the splitter blades of a turbocharger compressor is performed using genetic algorithm in order to improve its performance. Successive corrections of the profile at hub, mid-span, and shroud of the splitter blades, with the objective of decreasing the incidence losses at the leading edge and adjustment of the blade loading at the shroud, result in an impeller having improved splitter blades. The impeller flow field analysis shows that the optimization has been successful in reducing the flow leakage at the shroud region as well as the losses in the leading edge region. Although numerical simulations predict a decrease by 0.5% in... 

    Optimization of Centrifugal Compressor Blades with Experimental Investigation

    , M.Sc. Thesis Sharif University of Technology Poursadegh, Farzad (Author) ; Hajilouy Benisi, Ali (Supervisor)
    Abstract
    In this research, a novel quasi-3D design method is developed for the centrifugal compressor impeller on the blade-to-blade plane. In this method, an iterative inverse design method called Ball-Spine Algorithm (BSA) is incorporated into the quasi-3D analysis code solving the Euler equations on the blade-to-blade and meridional planes at each shape modification step. In design procedure, the difference between the target and current pressure distribution along the suction or pressure sides of the impeller causes the blade-to-blade profile to be changed and the target pressure distribution to be satisfied. In order to validate the quasi-3D analysis code, the centrifugal compressor of a gas... 

    Experimental and Theoretical Investigation on Losses and One Dimensional Modeling of The Centrifugal Compressor

    , M.Sc. Thesis Sharif University of Technology Doost Mohammadi, Ali Asghar (Author) ; Hajilouy Benisi, Ali (Supervisor)
    Abstract
    Centrifugal compressors have wide applications in the turbochargers, aircraft propulsion and petrochemical industry. Therefore it is important to design high efficiency centrifugal compressor. Knowledge of compressor performance at different conditions, energy losses and the contribution of each component of compressor in efficiency losses have of great importance.
    In this research, different loss models of the centrifugal compressor were reviewed and investigated. Then 1D codes were developed based on the loss models, and performance characteristics of S2B Schweitzer and GT4082 Garret compressors at different conditions were achieved. In order to evaluate the modeling results,... 

    Development of a Design Tool for Restaging of Centrifugal Compressors

    , M.Sc. Thesis Sharif University of Technology Jahani, Zeinab (Author) ; Ghorbanian, kaveh (Supervisor)
    Abstract
    The purpose of this research is theoretical and numerical investigations on centrifugal compressor. A computer code has been developed to simulate single-zone and two-zone model, based on the revised formulation for real gas, using Peng-Robinson equations. Single-zone modeling, also known as meanline method, established based on 1-D equations of fluid dynamics considering ideal gas relations, empirical loss correlations, slip factors, impeller efficiency and no wake or separation regions. Considering usual significant separated regions in the gas path of impellers, two-zone (jet and wake zone) model has been developed to achieve a more reliable simulation by using fewer correlations based on... 

    Centrifugal Compressor Volute Design & Performance Optimization with Experimental Validation

    , Ph.D. Dissertation Sharif University of Technology Mojaddam, Mohammad (Author) ; Hajilouy Benisi, Ali (Supervisor) ; Movahhedy, Mohammad Reza (Supervisor)
    Abstract
    Radial Flow compressors have broad applications in aero-space, transport, gas and oil industries and etc. This type of compressor is a better choice in meeting constraints on weight and space, especially when continuous high pressure stream in low volumetric rate is of interest.
    Through main components of radial flow compressors, many investigations have been performed on design and optimization of the impellers and the diffusers, but the optimum design and optimization of compressor volute have received less attention.Volute design has direct and strong influence on compressor performance and its stable operating range.
    In this research numerical and experimental investigations is... 

    Design, Optimization and Numerical and Experimental Investigation of the Impeller of a Centrifugal Compressor under Geometric Constraints

    , Ph.D. Dissertation Sharif University of Technology Moussavi Torshizi, Abolfazl (Author) ; Hajilouy Benisi, Ali (Supervisor) ; Durali, Mohammad (Supervisor)
    Abstract
    Centrifugal compressors are vastly implemented in the industry due to their higher pressure ratio per stage. So, researches are still going on to improve the performance of these devices. On this way, the current project is defined to perform geometrical optimization in the impeller of a centrifugal compressor using numerical and experimental methods. In this research, the design process of centrifugal compressors is first discussed according to methods and guidelines provided in several references. Then the compressor of the GT4082 turbocharger is redesigned using these theories. It is shown that overall available rules are enough to design an acceptable centrifugal compressor. Experimental... 

    Performance Modeling Of Twin Shaft Gas Turbine as a Turbocomperessor

    , M.Sc. Thesis Sharif University of Technology Mohajer Darabi, Abbas (Author) ; Ghorbanian, Kaveh (Supervisor)
    Abstract
    Gas turbines and centrifugal compressors are the preferred means of compressing the gas in pipeline systems. Both gas turbines and centrifugal compressors exhibit performance characteristics that depend on the operating point imposed on them by the pipeline operation. Simulation of gas turbine-driven centrifugal compressors is necessary for a variety of applications in the general area of pipeline simulation. This research focuses on modeling of twin shaft gas turbine dynamic and steady state performance. For this purpose, it was necessary to evaluate the thermodynamic working process of the gas turbine by using an in-house computer code. At design point, the calculations are solely based on... 

    Model-Based Simulation of Surge and Active Controller Design of an Industrial Centrifugal Compressor applied in Gas Compression Systems

    , M.Sc. Thesis Sharif University of Technology Khodaparast, Pooya (Author) ; Ghofrani, Mohammad Bagher (Supervisor)
    Abstract
    Efforts to model and control surge, as the underlying instability of centrifugal compressors, were conducted. Of the three major instabilities in compressors, namely chokage, stall and surge, the latter has a significant role in limiting the available range of operation in centrifugal compressors, which are the most common devices for the transportation of Natural gas. The customary method to circumvent surge, which if occurred, could impose severe, catastrophic and irreversible damages to the machine, is to avoid the zones in which it is likely to develop by means of a recycling system. These often called "surge avoidance" or "surge prevention" schemes have the benefit of high reliability,... 

    Aerothermodynamic Design of Direct Coupled Turboexpander Compressor Radial Impellers

    , M.Sc. Thesis Sharif University of Technology Alizadeh, Saber (Author) ; Ghorbanian, Kaveh (Supervisor)
    Abstract
    In this research, an attempt is made to obtain the geometrical and performance matching between a centrifugal compressor and a pre-designed radial inflow turbine. In this regard, constraints such as the same outer diameters, stagnation pressure, rotational speed, and power are considered. The impeller of the centrifugal compressor is designed by employing one-dimensional design method. The aerodynamic performance of the centrifugal compressor is 3-dimensionally evaluated by the commercial CFX software. A comparison of the 1D and 3D results reveals a maximum deviation of 7% indicating relatively good agreement. A sensitivity analysis on the flow coefficient and tip clearance shows a change of... 

    Design of a High Pressure Centrifugal Compressor Impeller of an Aviation Turboshaft Engine

    , M.Sc. Thesis Sharif University of Technology Sadr, Motahareh (Author) ; Ghorbanian, Kaveh (Supervisor)
    Abstract
    The purpose of this study is developing the design means of a high pressure centrifugal compressor impeller for aviational applications i.e. turboshaft engines. The logic and constraints of designing a high pressure centrifugal impeller for a turboshaft engine is different from those of low pressure aerial or high speed industrial ones. This kind of impeller is deployed in a number of advanced generation of aero engines. In this study, the centrifugal impeller design tools are developed using two design methods. Then, the results are compared, validated and corrected with an existing high pressure impeller data. A number of impellers with pressure ratios ranging from 6 to 11 are designed and...