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compressive-residual-stress
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Investigation of nanostructured surface layer of severe shot peened AISI 1045 steel via response surface methodology
, Article Measurement: Journal of the International Measurement Confederation ; Volume 148 , 2019 ; 02632241 (ISSN) ; Maleki, E ; Kocabas, I ; Yilmaz, H ; Husem, F ; Sharif University of Technology
Elsevier B.V
2019
Abstract
Shot peening (SP) and also severe shot peening (SSP) provide high level compressive residual stress on a certain thickness just beneath the surface. By exposing severe plastic deformation (SPD) via SSP, the nanocrystallization is formed without any chemical alteration and the structure is to be hardened by fully mechanized process. The difference among SP, SSP and repeening (RP) is only related with the selection of the input parameters. Most of the input parameters combination constructs the Almen intensity which is the most powerful condition to be made the decision on the final shot peening of real parts. AISI 1045 medium carbon steel is selected for the optimization of input parameters...
Using three-dimensional finite element analysis for simulation of residual stresses in railway wheels
, Article Engineering Failure Analysis ; Vol. 45, issue , October , 2014 , p. 449-455 ; Sharif University of Technology
Abstract
One of the most important issues in railway wheels is residual stresses. It is desirable to produce less residual stresses when possible and to decrease the remaining residual stresses in the wheels. The objective of this paper is to provide an estimation of the residual stresses in the rail wheel caused by the stress field from heat treatment process of a railway wheel. A three-dimensional nonlinear stress analysis model has been applied to estimate stress fields of the railway mono-block wheel in heat treatment process. After forging or casting, railway wheels are heat-treated to induce the desirable circumferential compressive residual stress in the upper rim. Finite element analysis...
A comprehensive experimental and numerical study on redistribution of residual stresses by shot peening
, Article Materials and Design ; Volume 90 , 2016 , Pages 478-487 ; 02641275 (ISSN) ; Ghasemi, A ; Farrahi, G. H ; Sherafatnia, K ; Sharif University of Technology
Elsevier Ltd
2016
Abstract
Shot peening is one of the most effective surface strengthening treatment technologies in which compressive residual stresses are induced beneath the specimen surface. Effects of various factors on the distribution of residual stress profile induced by shot peening have been investigated by many researchers. However, initial residual stresses are one of the important factors which affect the shot peening residual stress.This study is aimed to present comprehensive numerical and experimental study on the effect of initial residual stresses on the shot peened specimen. Initial residual stresses were induced using a four-point bending rig and grinding. Incremental center hole drilling (ICHD)...
Effects of vertical and pinch rolling on residual stress distributions in wire and arc additively manufactured components
, Article Journal of Materials Engineering and Performance ; Volume 29, Issue 4 , 2020 , Pages 2073-2084 ; Farrahi, G. H ; Shishegar, M ; Pourbagher Aghchehkandi, B ; Ganguly, S ; Mehmanparast, A ; Sharif University of Technology
Springer
2020
Abstract
Residual stresses are inherent in parts manufactured using the wire + arc additive manufacturing (WAAM) technique, resulting in unpredictable mechanical response and structural integrity (Colegrove et al.: J Mater Process Technol 213:1782-1791, 2013). An effective post-processing technique, which enhances the mechanical properties of WAAM parts, is rolling. This study investigates the vertical and pinch rolling effects on residual stress distribution in WAAM components. Initially, a WAAM model was created using a thermo-mechanical finite element modelling approach and validated against the experimental results. Subsequent to the validation of the model, the effect of the main parameters...
Numerical simulation of induction hardening of torsion bar
, Article Proceedings of the World Congress on Engineering 2011, WCE 2011, 6 July 2011 through 8 July 2011 ; Volume 3 , July , 2011 , Pages 2080-2083 ; 9789881925152 (ISBN) ; Farrahi, G. H ; Sharif University of Technology
2011
Abstract
In order to improve the fatigue performance of torsion bar, induction surface hardening is performed. The aim of the present study is to compare the experimental residual stress fields measured by X-ray diffraction with those predicted from finite element modeling of the whole induction surface hardening process. Temperature and residual stress distributions are affected by the component geometry, the material behavior and the induction treatment parameters. Based on the residual stress distribution and the fatigue loading, cracks can nucleate from the surface or below the hardened layer. Therefore, it is very important to determine the residual stress distribution and optimize the process,...
Finite element analysis of shot-peening effect on fretting fatigue parameters
, Article Tribology International ; Volume 44, Issue 11 , 2011 , Pages 1583-1588 ; 0301679X (ISSN) ; Alvandi Tabrizi, Y ; Farrahi, G. H ; Majzoobi, G. H ; Ghadbeigi, H ; Sharif University of Technology
Abstract
Shot peening is widely used to improve the fretting fatigue strength of critical surfaces. Fretting fatigue occurs in contacting parts that are subjected to fluctuating loads and sliding movements at the same time. This paper presents a sequential finite element simulation to investigate the shot peening effects on normal stress, shear stress, bulk stress and slip amplitude, which are considered to be the controlling parameters of fretting damage. The results demonstrated that among the modifications related to shot peening, compressive residual stress has a dominant effect on the fretting parameters
Residual stresses in autofrettaged vessel made of functionally graded material
, Article Engineering Structures ; Volume 31, Issue 12 , 2009 , Pages 2930-2935 ; 01410296 (ISSN) ; Farrahi, G. H ; Maleki, M ; Nayeb Hashemi, H ; Vaziri, A ; Sharif University of Technology
Abstract
We used an extension of the Variable Material Property method for materials with varying elastic and plastic properties to evaluate the residual stresses in an autofrettaged thick vessel made of functionally graded metal-ceramic composite. It is shown that the reinforcement of the metal vessel by ceramic particles, with an increasing ceramic volume fraction from inner to outer radius, increases the magnitude of compressive residual stresses at the inner section of an autofrettaged vessel and thus, could lead to better fatigue life and load-carrying capacity of the vessel. A parametric study is carried out to highlight the role of ceramic particle strength and spatial distribution, as well as...
Multiple laser shock peening effects on residual stress distribution and fatigue crack growth behaviour of 316L stainless steel
, Article Theoretical and Applied Fracture Mechanics ; Volume 105 , 2020 ; Farrahi, G. H ; Mehmanparast, A ; Mahdavi, S. M ; Sharif University of Technology
Elsevier B.V
2020
Abstract
Laser shock peening (LSP) is one of the life enhancement processes by inducing compressive residual stresses into the material. The effects of repeating LSP pattern on the residual stress is investigated numerically in this study. A 3-D finite element model was developed to obtain residual stress field in the material. FEM results have shown that increasing the number of peening impacts increase the magnitude and depth of compressive residual stress. Also the average surface residual stress in the impact region increased from −291 after 1 impact to −326, −343 and −356 MPa after 2, 3 and 4 impacts respectively. Moreover, the effects of repeating LSP pattern on fatigue crack growth properties...
Enhancement in microstructural and mechanical performance of AA7075 aluminum alloy via severe shot peening and ultrasonic nanocrystal surface modification
, Article Applied Surface Science ; Volume 528 , 2020 ; Karademir, I ; Husem, F ; Maleki, E ; Karimbaev, R ; Amanov, A ; Unal, O ; Sharif University of Technology
Elsevier B.V
2020
Abstract
In this experimental study, AA7075 aluminum alloy was subjected to pure severe shot peening (SSP), pure ultrasonic nanocrystalline surface modification (UNSM) and the combination of these two treatments. The treated specimens were analyzed with detailed microstructure analysis, micro-hardness, surface roughness, XRD investigations and wear-friction tests. The results demonstrated that UNSM exhibited fine surface finish and provided minimum surface roughness with the Ra value of 0.8 µm. Moreover, UNSM played an important role in the reduction of Ra as a secondary treatment. Electron back scatter diffraction (EBSD) analysis, full width at half maximum (FWHM) evaluations and compressive...
An improvement in fatigue behavior of AISI 4340 steel by shot peening and ultrasonic nanocrystal surface modification
, Article Materials Science and Engineering A ; Volume 791 , 2020 ; Pyun, Y. S ; Maleki, E ; Unal, O ; Amanov, A ; Sharif University of Technology
Elsevier Ltd
2020
Abstract
Individual and synergy effects of shot peening (SP) and ultrasonic nanocrystal surface modification (UNSM) on rotary bending fatigue (RBF) behavior of AISI 4340 steel were systematically investigated at various bending stress levels in the range of 275–600 MPa. The results revealed that the fatigue behavior of the as-received sample was enhanced by SP and it was further enhanced by SP and UNSM combination, while the UNSM-treated one exhibited the highest enhancement in fatigue behavior. The fatigue behavior of the SP + UNSM sample was enhanced after SP, but it was found to be detrimental after UNSM. Apart from RBF experiments, individual and synergy effects of SP and UNSM on surface...