Sharif Digital Repository

To investigate the flow stress evolution in further straining of severely deformed Al sheets, a comprehensive model which considers both mechanical and metallurgical alterations is needed. In this study, constrained groove pressing (CGP) as a severe plastic deformation method, and a flat rolling process for further straining are utilized. Using basic mechanical models, strain and strain rate were calculated for this process. Dislocation density and flow stress evolutions were predicted by utilizing initial mechanical data, considering the ETMB (Y. Estrin, L. S. Toth, A. Molinari, and Y. Brechet) dislocation density model. Based on these model predictions, the combination of the CGP process... 

A new modification of constrained groove pressing (CGP) process named as constrained groove pressing-cross route (CGP-CR) was suggested for severe plastic deformation (SPD) of sheet form metals with great potential for fabricating high strength nanostructured sheets. This process is based on the conventional CGP process including some modifications. One pass of this process includes eight stages (four corrugation and four flattening) and involves 90° cross-rotation between each two stages. As a result of each CGP-CR pass, a strain magnitude of ∼2.32 is imparted to the sample. To simulate the process, finite element modeling (FEM) was carried out using three-dimensional finite element... 

The grain size of constrained groove pressed aluminum has been predicted through the genetic programming approach. “Sheet thickness,” “elongation,” “yield strength,” “ultimate tensile strength,” “total strain,” and “hardness,” along with “primary grain size” of the ultrafine-grained sheets were utilized as input parameters to obtain the ultimate grain size. A total number of 73 available data in the literature were gathered and randomly divided into 60 and 13 sets for algorithm training and testing, respectively. Among the presented models, the one with best performance utilized parameters of total strain, ultimate tensile strength, and primary grain size with 40 chromosomes, 10 head sizes,... 

The 1050 aluminum sheets are severely deformed by two passes of the constrained groove pressing (CGP) process to obtain the strain of 2.32. Friction stir processing (FSP) is then performed on these specimens at two conditions of with and without SiC nanoparticles. Microhardness measurements indicate that in the state of FSP without any particle, the microhardness of stir zone is decreased due to the recrystallization and grain growth occurrence because of high stored strain energy in the CGPed specimens. In order to enhance the mechanical properties of the stir zone, SiC nanoparticles are used during FSP. Also, the effect of FSP pass number on the distribution of nanoparticles is... 

Severely deformed commercial pure aluminum sheets by constrained groove pressing are direct and crossrolled. The grain size evolution and dislocation density during rolling are studied using Williamson-Hall analysis on x-ray diffraction patterns of the deformed samples. These results and optical microscopy observations show that subsequent direct or cross-rolling of constrained groove pressed aluminum can produce elongated fine grains. The minimum crystallite size is achieved after cross-rolling of constrained groove pressed samples. By direct-rolling or cross-rolling of annealed sheet, the maximum intensity in x-ray diffraction patterns remains on (200) like annealed aluminum but... 

In this study, AA 1050 aluminum alloy and commercially pure copper in annealed and severely plastic deformed conditions were used. The technique used for imposing the severe strain to the sheets was constrained groove pressing (CGP) process. The annealed and severely plastic deformed sheets were subjected to friction stir welding (FSW) at different rotation and traverse speeds. Cu was placed in advancing side. Constant offset of approximately 1 mm was used toward Al side for all welds. A range of welding parameters which can lead to acceptable welds with appropriate mechanical properties was found. For the FSWed CGPed samples, it was observed that the welding heat input caused grain growth... 

Highly cold worked (HCW) low carbon steel sheets with cellular structure in the range of 200 to 300 nm are fabricated via constrained groove pressing process. Joining of the sheets is carried out by resistance spot welding process at different welding currents and times. Thereafter, failure behavior of these welded samples during tensile-shear test is investigated. Considered concepts include; failure load, fusion zone size, failure mode, ultimate shear stress, failure absorbed energy, and fracture surface. The results show that HCW low carbon steel spot welds have higher failure peak load with respect to the as-received one at different welding currents and times. Also, current limits for... 

The severely plastic deformed aluminum sheets were joined by friction stir welding (FSW). The technique used for imposing the severe strain to the sheets was constrained groove pressing (CGP) process. The specimens with three different imposed strains by CGP, which lead to different initial microstructures, were joined at various rotation (. ω) and traveling (. V) speeds. The microhardness measurements and microstructure investigations were carried out. It was revealed that after FSW process of the specimens strained by CGP process, grain growth and correspondingly hardness reduction were observed at the stir zone. Also, transverse tensile test was performed at all conditions. For the CGPed... 

In this work, 1050 aluminum (Al) sheets were annealed and severely deformed by 1, 2, and 3 passes of constrained groove pressing process to obtain the various initial stored strain values of 0, 1.16, 2.32, and 3.48, respectively. Friction stir processing (FSP) was then applied using SiC nanoparticles to fabricate Al/SiC nanocomposite with approximately 1.5 vol pct reinforced particles. Microstructural examinations revealed that an increase in the initial stored strain of the base metal led to the formation of finer grain structure after 1 pass of FSP. The finer grain structure occurred in the stir zone where a sufficient amount of nanoparticles with a relatively proper distribution existed.... 

Commercial pure copper sheets were severely deformed after primary annealing to a strain magnitude of 2.32 through constrained groove pressing. After induction of an electrical current, the sheets were heated for 0.5, 1, 2, or 3 s up to maximum temperatures of 150, 200, 250, or 300°C. To compare the annealing process in the current-carrying system with that in the current-free system, four other samples were heated to 300°C at holding times of 60, 90, 120, or 150 s in a salt bath. The microstructural evolution and hardness values of the samples were then investigated. The results generally indicated that induction of an electrical current could accelerate the recrystallization process by... 

Commercial purity copper sheets were subjected to a severe plastic deformation technique known as constrained groove pressing (CGP). The effect of pass number, intermediate and post-annealing on the yield strength, hardness and final microstructure of the copper specimens were investigated. The initial pass increases the strength much more than the subsequent passes. Intermediate and post-annealing up to 300 °C cannot change the mechanical properties significantly and even in some cases improve the strength and hardness while reduce the hardness inhomogeneity. Microstructure after post-annealing at elevated temperatures shows abnormal grain growth. © 2009 Elsevier B.V. All rights reserved  

Using a mechanical model and dislocation density based model, the evolutions of dislocation density and flow stress of pure copper during constrained groove pressing (CGP) process are investigated. In this regard, the strain and strain rate are achieved from the mechanical model and then input into the dislocation model. To verify the predicted flow stress, the process of constrained groove pressing is performed on the sheets of pure copper from one to three passes. The predicted flow stresses are compared with the experimental data and a good agreement is observed. Also, it is found that during the straining of the copper sheet in CGP process, the dislocation density and strength dropping... 

Low carbon steel sheets are subjected to severe plastic deformation (SPD) via constrained groove pressing (CGP) up to five passes. As a result of this process, strain magnitude up to 5?8 is imposed to the sheets, which leads to grain size of 225 nm. These nanostructured steel sheets, due to their high dislocation density and ultrafine microstructure, are very sensitive to heating. In the present study, recovery, recrystallisation and ferrite to austenite phase transformation phenomena for the SPD steel are investigated using differential scanning calorimetry method. The results show that with increasing the strain in steel sheets, the deformed stored energy (released through recovery and... 

A modified method of severe plastic defomation (SPD) entitled constrained groove pressing-cross route (CGP-CR) was introduced for imposing a high magnitude of equivalent strain of about 2.32 per pass on the sheet form samples. The major benefit of this improved route compared to previous common route was the more homogeneity of strain in the rolling (RD) and transverse (TD) directions of sheets. In this study, low carbon steel samples were used for examination of evolutions in microstructure and mechanical properties during SPD via CGP-CR process. Mechanical properties improvement were measured by tensile and macro hardness tests. The results indicate that CGP-CR process can effectively... 

The severely deformed aluminum sheets with strain of 2.32 were successfully joined by friction stir welding (FSW) process. Welding was carried out at various rotation speeds of 600, 800, and 1000. rpm at traveling speed of 200. mm/min corresponding to various revolution pitches of 0.33, 0.25, and 0.20. mm/r, respectively. In order to investigate the thermal stability of the joints, annealing was carried out at temperature of 200 °C for 1. h. Microstructure examinations revealed that severely deformed samples were quite unstable upon FSW process. However, during annealing it was found that in contrast to regions of heat affected zone (HAZ) and thermo mechanical affected zone (TMAZ) where... 

The microstructure evolutions of severely deformed aluminum sheets by Constrained Groove Pressing (CGP) after Friction Stir Welding (FSW) are investigated. To do so, the specimens are deformed in three different strains using CGP process which make different the initial microstructures. Then, the specimens are joined at various revolution pitches (traveling speed/rotation speed ratio) of 0.20, 0.25 and 0.33. mm/r. To understand the effect of initial strains on the properties of joints, the microhardness measurements and microstructure investigations of different areas from retreating to advancing sides of the joints are carried out. The results achieved from FSW of CGPed samples are compared...