Sharif Digital Repository

Friction-Stir Processing (FSP) was applied on AA1050 Aluminum Alloy (AA) to find the highest mechanical properties among 28 combinations of the rotational and traverse speed (800-2000 rpm and 50-200 mm.min-1) and four different tool probe shapes (threaded, columnar, square and triangle). To this aim, the AA standard sheet went through a single pass of FSP. The 1600 rpm and 100 mm.min-1 with threaded tool probe was chosen as the best combination of rotational and traverse speed. Grain size at the Stirred Zone (SZ) was studied using Optical Microscopy (OM). The results showed that the SZ’s grain size was refined from 30 μm down to about 12 μm due to dynamic recrystallization during FSP. The... 

Corrosion and time–dependent oxide film growth on AA5052 Aluminum alloy in 0.25M Na2SO4 solution containing H2O2 was studied using electrochemical impedance spectroscopy, potentiodynamic polarization, chronoamperometric and open circuit potential monitoring. It was found that sequential addition of H2O2 provokes passivation of AA5052 which ultimately thickens the oxide film and brings slower corrosion rates for AA5052. H2O2 facilitates kinetics of oxide film growth on AA 5052 at 25° and 60 °C which is indicative of formation of a thick barrier film that leads to an increment in the charge transfer resistance. Pitting incubation time increases by introduction of H2O2 accompanied by lower... 

Two newly synthesised Schiff bases [H2A3, N,N′-ortho-phenylene(salicylaldimine-acetylacetone imine) and H2A4, N,N′-ortho-phenylene(salicylaldimine-2-hydroxy-1-naphthaldimine)] were studied as inhibitors for the corrosion of mild steel in 0.5 mol dm-3 sulphuric acid. Results of weight loss, electrochemical impedance and Tafel polarisation measurements consistently identify both compounds as good inhibitors, with efficiencies of around 95% at a concentration of 400 ppm. The inhibition is in both cases of a mixed anodic-cathodic nature. Differences in inhibition efficiency between H2A3 and H2A4 are correlated with their chemical structures. Several adsorption isotherms are assessed, and the... 

Titanium is a highly reactive metal with an inclination to compose with oxygen. In order to increase its corrosion resistance and application, therefore, a thin layer of titanium oxide is produced on the surface by chemical and electrochemical methods. In the present research, titanium has been anodized in 20 M of NaOH solution under potentiostatic conditions at constant voltages of 25 and 35 V. The microstructure of the anodic layers has been studied by the use of a Scanning Electron Microscope (SEM) and X-Ray Diffraction (XRD). The results indicated that the structure of the anodic layers is amorphous with low porosity and that thickness increases with an increase in anodizing voltage. The... 

Several corrosion inhibitors, such as, HEDP, sodium molybdate and zinc ions, were added to an aqueous corrosive media containing different concentrations chloride ions, and the corrosion rates (CRs) of carbon steel were measured at various temperatures. It was shown that, in the presence of more than 1,200 ppm of chloride ions, and temperatures greater than or equal to 42.5°C, the combination of HEDP, molybdate and zinc could not control the corrosion in a cooling water system. Then four different models were designed to represent the CR of carbon steel in presence of various corrosive parameters  

Iron corrosion in acidic media is a natural phenomenon that converts elemental iron to a more chemically-stable form, i.e. its oxide and hydroxide. In this study, the iron corrosion process is modeled as a completely implicit problem, solved by a novel finite difference model to provide insight into the ionic aspects of corrosion behavior. This new mathematical model eliminates the chemical potential parameters from the corrosion process equations, thereby reducing the need for experimental determination of chemical potentials. The eliminated-chemical-potential-parameters model predicts and quantifies key parameters (concentrations of conjugate base ion, iron (II) ion, hydrogen ion, anodic... 

Tolyltriazole (TTA) is a well-defined corrosion inhibitor for copper and copper alloys. However, there is little literature about its corrosion inhibition performance for mild steels in corrosive environments. This paper studied the electrochemical behavior of TTA in 0.5 M HCl solutions. Also, the morphology and nature of TTA layers on the steel surface were investigated. Electrochemical results showed that TTA is an excellent corrosion inhibitor for mild steel in acidic media with an efficiency of 91% for 0.07 M concentration. The results also indicated that TTA is a mixed-type inhibitor. XRD analysis revealed that the inhibition mechanism of TTA is based on the formation of an organic film... 

In the present study, plasma electrolytic oxidation process was carried out on aluminised steel with a pulsed bipolar electrical source at different frequencies, namely, 50, 300, 600 and 1500 Hz with constant 50% duty cycle for 10 min in an alkaline silicate electrolyte. Morphology, wear behaviour and corrosion resistance of the coatings were investigated by scanning electron microscopy, pin on disc and potentiodynamic polarisation experiment in 3·5 wt-%NaCl solution. The results showed that with increasing the pulse frequency, the density of the residual pores increases, but their size as well as the coating thickness decreases. The corrosion current density of the coating processed at 1500... 

Corrosion of mild steel in aqueous solutions containing carbon dioxide was modelled under condition that protective iron carbonate films formed on the steel surface. In this model, the film form on the steel surface due to precipitation of iron carbonate from saturated solution. The precipitation of iron carbonate produces a porous layer on the steel surface, reducing the diffusion of species toward the steel surface. If the precipitation rate is high, the porosity decreases and the mass transport becomes slower. Therefore, formation of protective layers on the steel surface reduces the corrosion rate. In this case, the corrosion processes are controlled with diffusion of species. The model... 

Electrophosphating is a novel method that is used for accelerating the low-temperature phosphating bath. In this study, Zn–Mn phosphate coating was fabricated on mild steel substrate using the cathodic electrochemical method. Afterward, the effect of electrolyte pH and applied current density was investigated on coating properties. Microstructure, phase analysis and corrosion resistance of coating were evaluated using SEM, X-ray diffraction, potentiodynamic, immersion test and electrochemical impedance spectroscopy tests, respectively. Results indicated that the metallic and nonmetallic phases are present in the coating fabricated by the cathodic electrochemical method. The results of the... 

Magnesium and its alloys have gained significant popularity due to their light weight and their potential for use as bioresorbable materials. However, their application is limited in practice due to their relatively poor corrosion resistance. Several methods are available for improving the corrosion resistance of Mg alloys for bio-applications such as using different coatings, alloying, and modifying the microstructural parameters such as the grain size and the crystallographic texture. This review provides a comprehensive summary of the effects of crystallographic texture and twinning, as one of the most important deformation mechanisms of Mg and Mg alloys, on the corrosion behavior.... 

In this study, the effect of protection methods regarding the corrosion decrement of steel in concrete was simulated by artificial neural networks (ANNs) and fuzzy logic (FL) approaches. Hot dip galvanizing as a protective coating, Ferrogard 901 corrosion inhibitor, a pozzolanic component, such as fly ash (FA) and micro-silica (MS), and eventually rebar AISI-304 were employed in concrete. Reinforced concrete samples were held under impressed voltage of 30 V in 3.5 % NaCl electrolyte for 350 hours toward a stainless-steel auxiliary electrode. Corrosion currents have been modelled using feed forward back propagation ANNs and FL methods. The results demonstrate good consistency between... 

The process of self-color anodizing of titanium is done in acidic and alkaline solutions, and anodic films of different colors are formed. Results of this work show that the corrosion rate of titanium decreased after the application of an anodizing layer  

Nanostructured hollow polyaniline (PANI) capsules are good candidates for encapsulation of corrosion inhibitors and pH-responsive release when incorporated into organic coatings. In previous studies, the corrosion protection performance of PANI capsules, containing organic inhibitor 2-Mercaptobenzothiazole (MBT), was demonstrated. The present work studies the influence of capsule concentrations (i.e., 0.3, 1, and 2 wt%) on the corrosion protection properties of the coating system. Anti-corrosion properties of different coatings were compared by means of Electrochemical Impedance Spectroscopy (EIS) and Scanning Vibrating Electrode Technique (SVET). MBT loaded PANI capsules in epoxy ester... 

The corrosion inhibition of glycine-based dithiocarbamates with benzyl (BDTC) and propyl (PDTC) groups were investigated for cold rolled carbon steel (CRS) in 0.5 M HCl, indicating that the compounds as mixed type inhibitors significantly reduced the corrosion rate of the CRS due to the formation of a stable protective film on the metal surface. As confirmed by ATR-FTIR, SEM, AFM, XPS and theoretical studies, chemically adsorbed BDTC molecule is a better corrosion inhibitor with higher corrosion efficiency of about 98% at room temperature and a better thermal stability attributed to the Fe-S and Fe-N bindings, and in addition, to the presence of the benzene ring in the molecular structure. ©... 

In this research, Magnesia Spinel refractories were formulated by using sintered magnesia, Tabular and Calcined Alumina and sintered Spinel. The grain size distribution of raw materials was modified, using the Andreessen equation. In order to improve the physical and mechanical properties and corrosion resistance of specimens, none stabilized Zirconia was added to the system. The pressed samples were sintered at 1700°C and the properties were evaluated at room and high temperatures. The formed phases and resultant microstructure were also, analyzed by XRD and SEM. The corrosion test was conducted in two parts. First, the depth of corrosion was measured in two zone, within 0-1mm and 1-2 mm... 

Magnesium and its alloys have gained significant popularity due to their light weight and their potential for use as bioresorbable materials. However, their application is limited in practice due to their relatively poor corrosion resistance. Several methods are available for improving the corrosion resistance of Mg alloys for bio-applications such as using different coatings, alloying, and modifying the microstructural parameters such as the grain size and the crystallographic texture. This review provides a comprehensive summary of the effects of crystallographic texture and twinning, as one of the most important deformation mechanisms of Mg and Mg alloys, on the corrosion behavior.... 

In this study, the corrosion behaviour of Ni-Co alloys with low Co content, electroplated on steel substrate in sulphate bath, was investigated. The morphology of coatings was studied by optical and SEM microscopy. The corrosion products were analyzed using EDX. The results showed that Ni-1%Co coatings had a better corrosion resistance 0.30, 0.92 and 3.75 mpy for atmospheric, salt spray and polarization tests, respectively. These are 0.41, 1.20 and 5.40 mpy for pure nickel coatings that indicate the least corrosion resistance. Surface analysis revealed the presence of oxides, sulphides and chlorides in corrosion products