Sharif Digital Repository

Zirconium has attracted considerable attention in the biomedical field owing to its biocompatibility and desirable tribological and mechanical properties. In this study, we anodized pure zirconium in an ammonium fluoride and ethylene glycol electrolyte, which produced a coating of ZrO2 nanotubes (NTs). The ZrO2 coated samples were annealed at different temperatures, and the morphology and structure of the coated substrates were studied using XPS, SEM, TEM, EDS, and SAED. The micro/nanomechanical properties and corrosion resistance of the samples were evaluated. Wear tests performed on bare and coated substrates revealed that the coated samples annealed at 400 °C had a significantly lower... 

The binary powder blending technique (BPBT) was employed in production of anisotropic (Nd, MM)2(Fe, Co, Ni)14B-type sintered magnets (MM: denotes a Misch-metal). The composition of the master alloy was close to the stoichiometric Nd2Fe14B compound, while the sintering aid (SA) had a composition of MM38.1Co46.4Ni15.4. The magnets were made by blending different ratios of the master alloy and the sintering aid. The corrosion behavior of these magnets was compared with that of the Nd17Fe75B8 base alloy by potentiodynamic polarization measurements in H2SO4 solution. By decreasing the amount of Nd-rich grain boundary phases and substitution of some Fe atoms by Co and Ni, an improvement in the... 

Hydroxyapatite (HA) coatings in and onto anodized TiO2 nanotube arrays were presented and prepared by electrophoretic deposition technique (EPD). Coatings were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). EPD proved to be an innovative and versatile technique to coat HA on and into nanotubular structures of TiO2 with enhanced adhesion between nanotubes and HA particles provided by mechanical interlocking. After EPD of HA on TiO2 layer, samples were sintered at 400 °C, 600 °C and 800 °C for 2 h in an Ar atmosphere. Effect of EPD processing parameters on thickness of the deposits and rate of deposition was elucidated for HA coatings on the nanotubular TiO2... 

Pure Zn and Zn matrix composite coatings containing nano-sized SiC particles with an average size of 50 nm were prepared from the zinc sulfate bath. The effects of the pulse frequency, maximum current density and duty cycle on the amount of particles embedded were examined. Electron microscopic studies revealed that the coating morphology was modified by the presence of SiC nanoparticles. In the presence of SiC nanoparticles deposit grows in outgrowth mode resulting in a very rough and porous microstructure. However, at very low and very high duty cycles a smooth and pore free microstructure was obtained. Corrosion resistance properties of the coatings were studied using potentiodynamic... 

The formation of the oxide layer with Zr compounds on AZ31 Mg alloy processed by two-step plasma electrolytic oxidation (PEO) has been investigated. After the PEO process first in an alkaline phosphate electrolyte and second in an acid electrolyte containing K2ZrF6, the microstructure, chemical composition, and phase composition of the oxide layers were analyzed via SEM, EDS, and XRD, respectively. The electrochemical reaction and the high temperature caused by the plasma discharges in the electrolyte were the main factors leading to the fabrication of an oxide layer containing Zr compounds on AZ31 Mg alloy. The micro-pores were filled with ZrO2 formed during the PEO process. The results of... 

Zinc-TiO2 nano-composite coatings were synthesized by Direct Current (DC) and Pulse Current (PC) electrodeposition techniques. The effects of the plating parameters on the microstructure, codeposition percentage of TiO2 and corrosion behavior were investigated. The coatings morphology presents hexagonal grains perpendicularly oriented to the surface. Under DC conditions, TiO2 content of the coatings decreased with increasing TiO2 concentration of the electrolyte. Increasing applied current and TiO2 concentration in the bath leads to a fine microstructure with corrosion currents as low as 2.7 μA/cm2. Under PC conditions, incorporation rate of nanoparticles tends to increase with increasing... 

In this research, microstructure and corrosion properties of plasma nitriding and post-oxidation treated AISI 316 austenitic stainless steel have been studied. The plasma nitriding treatment was carried out at 450 C for 5 h in a D.C. plasma setup with a gas mixture of 25% N2-75% H2 followed by post-oxidation in gas mixtures of O2/H2: 1/3, 1/5, 1/9 and 1/12 for 30 min. The treated samples were characterized by SEM, XRD and roughness testing. Potentiodynamic and cyclic polarization tests were also employed to evaluate the corrosion resistance of the samples. The results showed that plasma nitriding treatment decreases corrosion resistance of the steel substrate. However, post-oxidizing... 

The electrochemical corrosion behavior of finemet alloy at various heat treatment temperatures was investigated. Thermal behavior and structural changes were studied using differential scanning calorimetry and X-ray diffractometry, respectively. The electrochemical corrosion of amorphous and annealed samples was investigated in 0.10 M NaOH solution using electrochemical impedance spectroscopy and linear sweep voltammetery. Changes in morphology of the samples before and after corrosion were characterized using optical microscope. The results showed that structural relaxation and nanocrystallization during the heat treatment improved corrosion behavior of the alloy. The heat-treated alloy at... 

Recently, considerable attentions have been paid to alloy Mg-4Zn-0.2Ca for biomedical applications due to its suitable biocompatibility and acceptable mechanical properties. In this work, the effects of the addition of different amounts of Al on microstructure, mechanical properties, degradation behavior, and biocompatibility of this alloy were investigated. The corrosion behaviors of the alloys were investigated through polarization tests, chronoamperometry analysis, immersion tests, and EIS experiments. The mechanical properties were analyzed by using tensile tests and compression tests. The results showed that the addition of Al up to 3 wt.% considerably modifies the degradation behaviors... 

The corrosion behavior of different grades of commercial aluminum such as AA1040, AA5083, AA6060 and AA7075 in ZnO-containing 4 M NaOH has been determined by using open circuit potential-time measurements (OCP), galvanostatic and potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results of scanning electron microscopy (SEM) and energy dispersive analysis of X-ray (EDAX) reveal that ZnO produces the inhibition effect by the formation of a zinc-containing deposit layer on the surface of aluminum electrodes. Although the influence of zincating on the performance of aluminum alloys and considering the amount of alloying elements such as zinc, magnesium and... 

One of the main concerns in cladding Inconel 625 superalloy on desired substrates is deterioration of corrosion resistance due to cladding process. The present study aims to compare the effect of fusion cladding and explosive cladding procedures on corrosion behavior of Inconel 625 cladding on plain carbon steel as substrate. Also, an attempt has been made to investigate the role of load ratio and numbers of fusion layers in corrosion behavior of explosive and fusion cladding Inconel 625 respectively. In all cases, the cyclic polarization as an electrochemical method has been applied to assess the corrosion behavior. According to the obtained results, both cladding methods aggravate the... 

The present research aims to investigate the development of brass reinforced aluminum composites during dissimilar friction stir welding of brass and aluminum. Moreover, to probe the effect of such a metal matrix composite on its bed, the cross-sectional properties of joint area are studied in two aspects of corrosion behavior and hardness distribution. Microstructural investigations through optical and electron microscopy show development of lamellar composites within the top site of the stir zone and aluminum surface. The measured iso-hardness contours indicate that evolved composite structures increase the cross-sectional hardness of aluminum locally. Also, the electrochemical assessment... 

Wrought aluminum sheets with thickness of 13. mm were square butt-welded by friction stir welding (FSW) and gas tungsten arc welding (GTAW) methods. Corrosion behavior of the welding zone was probed by Tafel polarization curve. Optical metallography (OM) and scanning electron microscopy together with energy dispersive spectroscopy (SEM-EDS) were used to determine morphology and semi-quantitative analysis of the welded zone. FSW resulted in equiaxed grains of about 1-2 μm, while GTAW caused dendritic structure of the welded region. Resistance to corrosion was greater for the FSW grains than the GTAW structure. In both cases, susceptibility to corrosion attack was greater in the welded region... 

Considerable researches have been focused on zinc-iron (Zn-Fe) alloy coatings due to their superior characteristics among zinc alloy electrodeposits in recent years. The corrosion behavior of these coatings depends on the phase structure and morphology of the Zn-Fe deposits. In this work the effects of pulse plating variables such as current density, off-time, frequency and pulse modes on the morphology and phase structure of Zn-Fe deposits was studied by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectrometry (EDS) analysis. The corrosion behavior of these coatings was measured by means of polarization curves and Neutral salt spray tests. It was shown... 

The effect of some inhibitors consisting of sodium nitrite (NaNO 2), sodium nitrate (NaNO 3), sodium molybdate (Na 2MoO 4), and sodium silicate (Na 2SiO 3) on the corrosion behavior of aluminum alloy 3303 (UNS A93303) in a water and ethylene glycol (C 2H 6O 2) mixture was investigated. In the first part, the tests were established without any galvanic coupling. In the second part, the tests were established with galvanic connections between the aluminum alloy and mild steel, stainless steel, copper, brass, and solder. Results show that the best corrosion inhibitor in both situations is sodium nitrate, according to its abilities to reduce corrosion rate, passivate the aluminum surface, and... 

High-temperature (1200-1350°C) corrosion of fused-cast ZrO2-Al2O3-SiO2 (ZAS) refractory contacting lead silicate glass melt (LSG) containing 68.5wt% PbO was investigated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), differential scanning calorimetry (DSC), x-ray diffraction (XRD), thickness measurement and Archimedes density measurement. ZAS durability was improved by baddeliyete content and deteriorated with open porosity proportion, corundum percentage and eutectic mixture presence. Diffusion of lead resulted in fusion-temperature lowering of the glassy layers embedded within the ZAS particles. Heating caused viscosity drop across the interface, loosening the... 

Plasma electrolytic oxidation (PEO) process was employed to create ceramic coatings on titanium substrate by using silicate-based electrolytes containing different concentrations of alumina nanoparticles (0, 3, 6, and 10. g/lit). The effect of alumina nanoparticles concentration on the morphology, chemical and phase composition of the PEO coatings was investigated by scanning electron microscope, energy dispersive spectrometer, and X-ray diffractometer, respectively.The corrosion behavior of samples was studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests. SEM, EDS, and XRD analyses illustrated that alumina nanoparticles incorporated into the... 

In this study, the effects of pulse current mode on corrosion resistance and mechanical properties of anodized coatings were explored. Thickness and hardness measurements, polarization and electrochemical impedance spectroscopy were employed to take mechanical and corrosion behaviors of the anodized coatings into consideration. Also, field-emission scanning electron microscopy (FE-SEM) was utilized to characterize the surface morphology of the coatings. It was shown that in short anodizing times, coating thickness is controlled by the heat concentrated on coating. Although at prolonged anodizing times, the coating thickness is affected by average current density. Hardness measurements showed... 

HAp and HAp/ZrO2 composite coatings were successfully electrodepesited on 316L stainless steel substrates in the solutions containing ZrO2 particles at different concentrations. The effects of ZrO2 content on characteristics of the coatings were investigated using X-ray diffraction (XRD), Fourier transform infrared spectra (FT-IR), scanning electron microscopy (SEM) and bonding strength test. Polarization and electrochemical impedance spectroscopy measurements were carried out in order to evaluate corrosion behavior of the coatings. In-vitro test in SBF and further SEM observations were performed to examine bioactivity of the coatings. HAp/ZrO2 composite coatings showed better... 

In this study, the effects of pulse current parameters on corrosion resistance and mechanical properties of anodized coatings were evaluated. Hardness measurements, polarization and electrochemical impedance spectroscopy tests were employed to investigate the mechanical properties and corrosion behavior of these coatings. Also, field emission scanning electron microscopy (FE-SEM) was used to analyze the surface morphology and microstructure of the coatings. It was found that the properties of anodized coatings were dependent on various parameters, among which, time, temperature and pulse current parameters (current density limit, frequency and duty cycle) were optimized. Analysis of Variance...