Sharif Digital Repository

This paper presents an investigation of the effects of tool rake angle and nose radius on the surface quality of ultraprecision diamond-turned porous silicon. The results showed that as rake angle decreases, the high-stress field induced by the tool edge increases, causing microcracks to propagate extensively near the pore walls. As a result, the ductile-machined areas shrank under a negative tool rake angle. On the other hand, brittle fracture occurred around pores released cutting pressure significantly. These trends of rake angle effects are distinctly different from those in the cutting of non-porous silicon. Finite element simulation of stress in the cutting area agreed with the... 

In automobile painting industries, new automobile body products frequently should be tested in order to determine the actual thermal behavior of a paint curing process before starting mass production. During the hardening processes of dipped paint coating, applied in the electrophoretic enameling process, or top paint coating, applied in the final coating process, the automobile body must be warmed up according to the specific paint manufacturer curve. Consequently, prediction of car body temperature during the curing process may be vital in the design and performance analysis of the paint ovens. Numerical simulation of these processes may reduce expensive and time-consuming experimental... 

This paper presents an investigation of the effects of tool rake angle and nose radius on the surface quality of ultraprecision diamond-turned porous silicon. The results showed that as rake angle decreases, the high-stress field induced by the tool edge increases, causing microcracks to propagate extensively near the pore walls. As a result, the ductile-machined areas shrank under a negative tool rake angle. On the other hand, brittle fracture occurred around pores released cutting pressure significantly. These trends of rake angle effects are distinctly different from those in the cutting of non-porous silicon. Finite element simulation of stress in the cutting area agreed with the...