Sharif Digital Repository

In this study an analytical model has been developed to describe air pressure and residual air mass variations in pressure die casting for atmospheric venting. During injection of molten metal into a die cavity, air is evacuated from the cavity through vents. In this study, the influences of air velocity and friction factor due to temperature dependent viscosity and vent roughness change have been investigated. The results of the model show that there is a critical area ratio over which a quasi steady state is reached, therefore, the air pressure in the cavity remains constant. In addition, for each area ratio there is a critical/ minimum time ratio below which outlet Mach number is not... 

High-pressure die casting (HPDC) is one of the most important manufacturing processes. Air porosity in HPDC parts has many serious effects upon the casting quality. A 3D single-phase code based on the SOLA-VOF algorithm is used for the continuous phase advection during mold filling. In this research, a computational model based on concentration transport equation is used for calculation of air porosity distribution and a mixed VOF-Lagrange algorithm is developed in order to model splashing in HPDC. Finally, Schmid's experimental tests are used to verify the modelling results and the comparison between the experimental data and simulation results has shown a good agreement. © 2007... 

Recent advances in material issues for Direct Metal Laser Sintering (DMLS) process are presented. The concept is to decrease the powder particle size with the aim of enhancing the sintering kinetics and improving the surface quality of the produced parts. The outcome is particularly suitable for overcoming existing limitations with the rapid tooling, e.g. manufacturing of mould inserts for injection moulding and die casting, by the DMLS process. The powder composition was adapted near to the conventional P/M steels in order to get identical properties with a favourable price. Such novel powder material provides an opportunity to considerably reduce the product development time for P/M... 

The current study investigated the effect of heat treatment parameters, including solution treatment temperature (STT), time, and quench rate, on the microstructure, defects, and hardness of an Al-16Si-6Cu Shift fork die-cast alloy. The changes in primary silicon particle (PSP) features were examined quantitatively by optical microscopy, coupled with image analysis and SEM equipped with EDS. The biggest PSPs (27 ± 8 µm) and the highest area fraction (23%) were found in the sample solution treated at 470°C and cooled in the furnace. The hardness value increased in heat-treated samples slightly (140–148 BHN). A lower STT (420°C) and a lower ageing time (1 h) are suitable conditions for the...