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    Evaluation of hot corrosion behavior of plasma sprayed thermal barrier coatings with graded intermediate layer and double ceramic top layer

    , Article Surface and Coatings Technology ; Volume 288 , 2016 , Pages 36-45 ; 02578972 (ISSN) Pakseresht, A. H ; Javadi, A. H ; Ghasali, E ; Shahbazkhan, A ; Shakhesi, S ; Sharif University of Technology
    Elsevier  2016
    Abstract
    In the present work, the hot corrosion behavior of two types of multilayer plasma sprayed TBC were investigated and compared with functionally graded and conventional TBCs. These kinds of multilayer coatings consisted of nano/μ alumina as a top coat on YSZ layer, a metallic bond coat and a functionally graded intermediate layer deposited between YSZ and bond coat layers. All the layers were sprayed on the Ni-base super alloy substrate. The hot corrosion resistance of the plasma sprayed coatings was examined at 1050 °C for 40 h, using a fused mixture of 45 wt% Na2SO4 + 55wt%V2O5. Before and after hot corrosion, the microstructure and phase analysis of the coating were studied using scanning...