Sharif Digital Repository

To investigate the effect of 3D and 2D deformations on flattened wires, the effective strain fields of flat rolled and sidepressed wires are predicted using the combined finite and slab element method (FSEM) and two-dimensional finite element method (TDFEM), respectively. The validity of the calculated strain fields are verified using the Vickers microhardness test. Utilizing the calculated strain fields, the strain inhomogeneity of the flat rolled and sidepressed wires are investigated. To assess the effects of height to width ratio and frictional condition on the strain inhomogeneity, an inhomogeneity factor (IF) is defined. The results show that for both the flat rolled and sidepressed... 

In this research the cross-sectional profile of flattened wires after flat rolling are calculated for different reductions. The empirical formulation, analytical formulation and numerical method have been used to predict the cross-sectional profile. Also, the theoretical results are compared with the experimental data. It has been found that the numerical method is able to predict the lateral spread, the width of contact area, and the curvature radius in all ranges of the reduction in height with a good accuracy, while the other methods exhibit a reasonable accuracy only for a limited range of height reduction. All results of the methods show that with increasing the reduction in height, the... 

The deformation inhomogeneity in flattened wire produced by the wire flat rolling process is studied. Utilizing the combined Finite and Slab Element Method (FSEM), the effective strain fields in the flattened wire are calculated at different reductions in height and frictional conditions and compared with experiment. The calculated and experimental results exhibit that the deformation is inhomogeneous and macroscopic shear bands are appeared in the cross section of flattened wire. Using the results of the analysis, it is shown that the deformation inhomogeneity, introduced by an Inhomogeneity Factor (IF), is different on the x-axis and y-axis in the cross section of the flattened wire. By...