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Radial forging is an open die forging process used for reducing the diameters of shafts, tubes, stepped shafts and axels, and for creating internal profiles in tubes. Among parameters affecting process variables, the die geometry is of fundamental importance and greatly influences variables such as forging load, stress distribution on the dies, metal flow during deformation, and surface finish of the forged product. In this paper a generalized slab method analysis of radial forging process is presented which can handle this process with curved shape dies. Results for dies with various curves are presented and it is shown that the analysis reduces to that of Lahoti and Altan [2] when the die... 

An important aspect of production of gears by precision forging process is the prediction of load required to perform the process and to design the forging die. In this research a new kinematically admissible velocity field is presented to predict the forging load by an upper bound analysis. The analysis considers the shape of tooth profile, number of teeth, and frictional conditions between the die/punch and deforming material. To verify the predicted results the 7075 aluminum alloy billets were forged at temperature of 150 to 250 °C in a precision forging die designed to produce a spur gear of 5 teeth. A good agreement was found between the two sets of results at the filling stage of the... 

Radial forging is an open die forging process used for reducing the diameter of shafts, tubes and axels. In the present research, a new velocity field was developed to analyze the radial forging process by the upper bound method. The forging load was predicted by minimizing the deformation power with regards to the location of neutral plane. The accuracy of the model was verified by comparing the predicted forging loads with experimental results published by the previous researcher. A good agreement was found between the two sets of results. © 2007 Elsevier B.V. All rights reserved