Sharif Digital Repository

For characterizing Bauschinger effect factor (BEF) and Bauschinger modulus reduction of an A5083 aluminum alloy experimentally, several uniaxial tension- compression tests carried out in different pre-strain levels using INSTRON testing machine. BEF was investigated using both Welter and Milligan's definitions for various offset values. It was observed that Milligan's definition predicts BEF less than Welter's definition for all offset values. In addition, real loading-unloading behavior of such alloy was recorded to predict residual stresses resulting from autofrettage and shrink fit processes. Variable material properties (VMP) method, which is capable of incorporating real unloading... 

The effect of compressive Residual Stress (RS) on the Stress Intensity Factors (SIFs) of fretting fatigue cracks was studied using semi-analytical methods. The fretting fatigue of a half-plane in contact with a flat rounded pad was taken into consideration, and RS such as those created by shot-peening were added to the model. Studies of several RS profiles were accomplished to consider the effect of changes in RS caused by stress relaxation during service or pretreatment and manufacturing discrepancies regarding parameters. The distribution of dislocations method was applied to the calculation of the SIFs of these cracks and was shown to be capable of dealing with these kinds of problems. It... 

In this work, improvement in fretting fatigue life of AL7075-T6 has been investigated by titanium surface coating using ion-beam-enhanced deposition (IBED) technique and shot peening. From the experiments, the following conclusions were derived: (i) Shot peening increased the fretting fatigue life up to 350%. (ii) Titanium coating increased the fatigue life up to 100% with respect to virgin specimens for low working stresses, while it reduced the fatigue life at higher working stresses significantly. (iii) Titanium coating+shot peening increased the fatigue life up to 130% with respect to the virgin specimens for low working stresses, while it reduced the fatigue life at higher working... 

Shot peening is widely used to improve the fretting fatigue strength of critical surfaces. Fretting fatigue occurs in contacting parts that are subjected to fluctuating loads and sliding movements at the same time. This paper presents a sequential finite element simulation to investigate the shot peening effects on normal stress, shear stress, bulk stress and slip amplitude, which are considered to be the controlling parameters of fretting damage. The results demonstrated that among the modifications related to shot peening, compressive residual stress has a dominant effect on the fretting parameters  

The growth of slant cracks by fretting fatigue of a half plane in contact with a flat rounded pad was studied. The mode I and mode II stress intensity factors for cracks of various lengths and directions were calculated using the semi-analytical method of the distribution of dislocations, and their cumulative effect on the crack growth was investigated using the strain energy density criterion. The results showed dominance of mode I fracture on crack growth, and based on the observation of strain energy density factor versus crack orientation, the results also suggest that depending on the crack length, the most critical orientations of cracks are at 0° to 20° outward the contact zone. Good... 

The effect of contact geometry on fretting fatigue life was investigated by experiments and numerical simulation. The experiments were conducted for flat and cylindrical pads under the same contact normal force. The post-test examinations including crack growth measurements and fractography were carried out using optical and scanning electron microscopy (SEM). Numerical simulations of pad-specimen assembly with and without crack were performed using a finite element (FE) analysis. The experimental study revealed that the rate of crack growth was higher at the early stages of fretting fatigue for cylindrical pads. This stage corresponds to a higher KII for cylindrical contact model. After...