Loading...
Search for: fretting-fatigue
0.007 seconds

    Modification of fretting fatigue behavior of AL7075-T6 alloy by the application of titanium coating using IBED technique and shot peening

    , Article Tribology International ; Volume 42, Issue 1 , 2009 , Pages 121-129 ; 0301679X (ISSN) Majzoobi, G. H ; Nemati, J ; Novin Rooz, A. J ; Farrahi, G. H ; Sharif University of Technology
    Abstract
    In this work, improvement in fretting fatigue life of AL7075-T6 has been investigated by titanium surface coating using ion-beam-enhanced deposition (IBED) technique and shot peening. From the experiments, the following conclusions were derived: (i) Shot peening increased the fretting fatigue life up to 350%. (ii) Titanium coating increased the fatigue life up to 100% with respect to virgin specimens for low working stresses, while it reduced the fatigue life at higher working stresses significantly. (iii) Titanium coating+shot peening increased the fatigue life up to 130% with respect to the virgin specimens for low working stresses, while it reduced the fatigue life at higher working... 

    Numerical Modeling of Fretting Fatigue Crack Nucleation using Finite Element Method

    , M.Sc. Thesis Sharif University of Technology Goharzay, Hamed (Author) ; Adibnazari, Saeed (Supervisor)
    Abstract
    Fretting fatigue damage occurs in contacting components while they are subjected to fluctuating loads and relatively small movement at the same time. In this condition some micro-cracks are created in these components. These micro-cracks will be propagated and cause sudden failure which is accompanied by great human and economic loss. There are many practical applications that are subjected to fretting fatigue, such as bolted and riveted connections, bearing shafts, blade-disk attachment in gas turbines, aero-engine splined couplings, cable connections and etc. Fretting fatigue failure process can be divided into two portions of crack initiation and propagation. It is very difficult, to... 

    Finite element analysis of shot-peening effect on fretting fatigue parameters

    , Article Tribology International ; Volume 44, Issue 11 , 2011 , Pages 1583-1588 ; 0301679X (ISSN) H-Gangaraj, S. M ; Alvandi Tabrizi, Y ; Farrahi, G. H ; Majzoobi, G. H ; Ghadbeigi, H ; Sharif University of Technology
    Abstract
    Shot peening is widely used to improve the fretting fatigue strength of critical surfaces. Fretting fatigue occurs in contacting parts that are subjected to fluctuating loads and sliding movements at the same time. This paper presents a sequential finite element simulation to investigate the shot peening effects on normal stress, shear stress, bulk stress and slip amplitude, which are considered to be the controlling parameters of fretting damage. The results demonstrated that among the modifications related to shot peening, compressive residual stress has a dominant effect on the fretting parameters  

    Investigation of microstructure effect on fretting fatigue crack initiation using crystal plasticity

    , Article Fatigue and Fracture of Engineering Materials and Structures ; 2018 ; 8756758X (ISSN) Minaii, K ; Farrahi, G. H ; Karimpour, M ; Bahai, H ; Majzoobi, G. H ; Sharif University of Technology
    Blackwell Publishing Ltd  2018
    Abstract
    The onset of fretting fatigue is characterized by material microstructural changes in which the extent of the damage is comparable to grain size, and hence, the microstructure characteristics could have a significant effect on fatigue crack initiation. In this paper, a three-dimensional finite element crystal plasticity framework is presented for simulation of the fretting fatigue. Controlled Poisson Voronoi tessellation (CPVT) method is employed to generate the polycrystalline region. In the CPVT method, regularity parameter controls the shape of grains. In this study, the impact of grain size and regularity parameter on crack initiation life and initiation site has been investigated.... 

    Fretting fatigue behavior of 316L stainless steel under combined loading conditions

    , Article International Journal of Fatigue ; Volume 128 , 2019 ; 01421123 (ISSN) Farrahi, G. H ; Minaii, K ; Bahai, H ; Sharif University of Technology
    Elsevier Ltd  2019
    Abstract
    Fretting fatigue occurs in engineering applications where two interacting surfaces are subjected to fluctuating forces. The fluctuating forces occasionally act as a combined loading condition. The present paper investigates fretting fatigue behaviour of 316L stainless steel under such combined (i.e. tensile and bending) loading conditions. A new fixture was developed in order to apply bending and tensile loads simultaneously. Using this fixture, the effect of different bending-to-tension ratios was investigated. The results showed that increasing the contribution of bending load improves fretting fatigue life. On the other hand, increasing grain size decreases fretting fatigue life.... 

    Investigation of microstructure effect on fretting fatigue crack initiation using crystal plasticity

    , Article Fatigue and Fracture of Engineering Materials and Structures ; Volume 42, Issue 3 , 2019 , Pages 640-650 ; 8756758X (ISSN) Minaii, K ; Farrahi, G. H ; Karimpour, M ; Bahai, H ; Majzoobi, G. H ; Sharif University of Technology
    Blackwell Publishing Ltd  2019
    Abstract
    The onset of fretting fatigue is characterized by material microstructural changes in which the extent of the damage is comparable to grain size, and hence, the microstructure characteristics could have a significant effect on fatigue crack initiation. In this paper, a three-dimensional finite element crystal plasticity framework is presented for simulation of the fretting fatigue. Controlled Poisson Voronoi tessellation (CPVT) method is employed to generate the polycrystalline region. In the CPVT method, regularity parameter controls the shape of grains. In this study, the impact of grain size and regularity parameter on crack initiation life and initiation site has been investigated.... 

    Investigation of Fretting Problem for Frictional Contact on Arbitrary Interfaces Using the Extended Finite Element Method

    , Ph.D. Dissertation Sharif University of Technology Moradi, Abbas (Author) ; Adib Nazari, Saeed (Supervisor)
    Abstract
    The problem of fretting fatigue due to the inherent complexity and high probability of its occurrence in many engineering systems, is very important for engineering design. Fretting Fatigue is a significant failure mode in many contacting mechanical components, in which two contact surfaces experience low amplitude oscillatory movement due to cyclic loading. There are many significant contact fatigue problems in structural design which fretting fatigue at lap joints in aging aircraft and fretting fatigue of dovetail joints in gas turbine engine are the most important of them. Numerical simulations provide an appropriate and powerful tool for parametric study of fretting fatigue behavior of... 

    Investigation of Fretting Fatigue Problem between a Tilted Wedge and a Half-Plane using Analytical and Numercial Methods

    , Ph.D. Dissertation Sharif University of Technology Naderi, Davood (Author) ; Adib Nazari, Saeed (Supervisor)
    Abstract
    Mode I and II stress intensity factors are derived for an inclined crack breaking the surface of a half-plane which is subjected to an un-symmetrical singular contact loading due to the contact of a tilted wedge with the half-plane. The method used is that of replacing the crack by a continuous distribution of edge dislocations and assume the crack to be traction-free over its entire length. A traction free crack is achieved by cancelling the tractions along the crack site that would be present if the half-plane was un-cracked. The stress distribution for an elastic uncracked half-plane subject to a tilted wedge shaped indenter is derived analytically using the Muskhelishvili’s potential... 

    Investigation and Analysis of the Coating Effect on the Contact Pressure and Slip Amplitude in Fretting Fatigue of a Compressor Blade Root

    , M.Sc. Thesis Sharif University of Technology Amini Chehragh, Hassan (Author) ; Adib Nazari, Saeed (Supervisor)
    Abstract
    In many industrial devices and machines, variable loading is applied to the parts, which will lead to fatigue in these parts. Most of these components are in contact with other components, and when the device is operating, low-amplitude movements occur at the contact point. Variable loading conditions and low-amplitude movements at the point of contact can cause failure on parts called FRETTING FATIGUE. This type of failure occurs in many aerospace components, such as where the compressor blade roots connect to the disc. In recent years, many failures due to fretting fatigue has been reported, which has made the need to take solution to prevent this type of failure more and more obvious. One... 

    Combined Fretting Fatigue Life Estimation Based on the Theory of Critical Distances

    , M.Sc. Thesis Sharif University of Technology Salehi, Erfan (Author) ; Farrahi, Gholamhossein (Supervisor)
    Abstract
    Theory of Critical Distances (TCD) is one of the methods that has attracted the scientists in life estimation of fretting fatigue problems in recent years. Less difficulty and less time consuming features of this method in comparison with other methods like fracture mechanics are the attracting aspects of this theory. In this research, the capability of the Theory of Critical Distances in life estimation of combined bending and tensile loading modes in fretting fatigue for the pads with sharp edges has been evaluated. This included the evaluation of this method in lifetime estimation of 316L stainless steel for fretting fatigue in two different types of heat treatments and the evaluation of... 

    Surface Treatment Effects on Fretting Fatigue Map of a Titanium Alloy

    , M.Sc. Thesis Sharif University of Technology Shariati Nejad, Ali (Author) ; Adib Nazari, Saeed (Supervisor)
    Abstract
    In contacts, the presence of both variable loading and low-amplitude movements causes a kind of fatigue in these components called FRETTING FATIGUE. fretting fatigue has reduced the life of parts. Due to the high cost of replacing some parts in case of failure, it is necessary to take effective measures to delay this exhaustion. One of the effective solutions that can be applied is the use of coating and surface treatments in the contact areas. In this research, first, the fretting fatigue maps of Ti-6Al-4V alloy have been calculated and drawn according to the recommendations of the ASTM standard by using finite element methods. In the next step, by using experimental experiments, the damage... 

    Effect of residual stress on stress intensity factors of fretting fatigue cracks

    , Article International Journal of Microstructure and Materials Properties ; Volume 2, Issue 2 , 2007 , Pages 164-177 ; 17418410 (ISSN) Farrahi, G. H ; Mohajerani, A ; Sharif University of Technology
    Inderscience Publishers  2007
    Abstract
    The effect of compressive Residual Stress (RS) on the Stress Intensity Factors (SIFs) of fretting fatigue cracks was studied using semi-analytical methods. The fretting fatigue of a half-plane in contact with a flat rounded pad was taken into consideration, and RS such as those created by shot-peening were added to the model. Studies of several RS profiles were accomplished to consider the effect of changes in RS caused by stress relaxation during service or pretreatment and manufacturing discrepancies regarding parameters. The distribution of dislocations method was applied to the calculation of the SIFs of these cracks and was shown to be capable of dealing with these kinds of problems. It... 

    Effect of contact geometry on fretting fatigue life of aluminium alloy 2024-T3

    , Article Indian Journal of Engineering and Materials Sciences ; Volume 12, Issue 4 , 2005 , Pages 331-336 ; 09714588 (ISSN) Farrahi, G. H ; Majzoobi, G. H ; Chinekesh, H ; Sharif University of Technology
    2005
    Abstract
    The effect of contact geometry on fretting fatigue life was investigated by experiments and numerical simulation. The experiments were conducted for flat and cylindrical pads under the same contact normal force. The post-test examinations including crack growth measurements and fractography were carried out using optical and scanning electron microscopy (SEM). Numerical simulations of pad-specimen assembly with and without crack were performed using a finite element (FE) analysis. The experimental study revealed that the rate of crack growth was higher at the early stages of fretting fatigue for cylindrical pads. This stage corresponds to a higher KII for cylindrical contact model. After... 

    Analysis of Contact Geometry Effect on the Slip Amplitude in Fretting Fatigue of a Turbine Blade Root

    , M.Sc. Thesis Sharif University of Technology Shirzadi, Saba (Author) ; Adibnazari, Saeed (Supervisor)
    Abstract
    Turbine blades are exposed to mechanical and thermal stresses due to their operation in critical conditions and get into various damages such as fatigue and wear. These factors reduce the life of the blades and lead to expensive maintenances. As a result, recognizing the type of possible damage helps to increase the life of the blade and to delay the occurrence of failures by taking the necessary actions.The subject of this thesis is to investigate the effect of geometric parameters on the slip amplitude in the root of a turbine blade. In this work, the effect of three parameters of contact area length, contact angle, and coefficient of friction on relative slip amplitude and contact... 

    Effect of Laser Shock Peening on Fretting Fatigue Behaviour of 316L Stainless Steel

    , M.Sc. Thesis Sharif University of Technology Nasiri, Morteza (Author) ; Farrahi, Gholamhossein (Supervisor)
    Abstract
    Fretting fatigue occurs at the point of contact of two parts that are under dynamic loading. During this phenomenon, due to the force applied at the contact point, deformation occurs and causes slip-stick zones, which intensifies the effect of surface degradation and crack nucleation happens earlier. In this research, the improvement of fretting fatigue life under combined loading by induction of compressive residual stresses by laser pinning process in the sample has been investigated. The laser shock peening process is a method by which residual stress is created in the sample and can improve fatigue life. The material used is 316L stainless steel, which has many industrial applications.... 

    Fretting Fatigue Crack Initiation Life Prediction Model in a Dovetail Joint of a Compressor

    , Ph.D. Dissertation Sharif University of Technology Badrikouhi, Ehsan (Author) ; Adibnazari, Saeed (Supervisor)
    Abstract
    Fretting fatigue is one of the main factors leading to failure in structures that have components temporarily connected to each other. The occurrence of fretting at the connection region of a structure under cyclic loading is inevitable, and only various methods can delay its occurrence or minimize the damage resulting from it. Fretting is dependent on various factors, and this has made previous studies unable to lead to a unified approach for predicting the fretting fatigue crack initiation life. In this thesis, after reviewing previous studies, a proving ring is designed for fretting fatigue testing. In the next step, fretting fatigue tests using the bridge-type method are performed on... 

    Contact of an asymmetrical rounded apex wedge with a half plane

    , Article International Journal of Engineering Science ; Volume 50, Issue 1 , January , 2012 , Pages 192-197 ; 00207225 (ISSN) Adibnazari, S ; Sharafbafi, F ; Ghanati, P ; Sharif University of Technology
    Abstract
    Two-dimensional elastic contact problem of an asymmetrical rounded apex wedge with a half plane is considered and an analytical solution is presented for vertical and horizontal external loading in the presence of coulomb friction. The pressure and shear distribution functions are found in closed form under partial slip condition. Further by utilizing a new relation Muskhelishvili's potential function is obtained and results are analyzed. Designing better cutting tools, selecting fretting fatigue test pads and deeper lap joint analyzing are several practical applications of the outcomes  

    Investigation of the effect of pad geometry on flat and rounded fretting fatigue

    , Article Scientia Iranica ; Volume 15, Issue 3 , 2008 , Pages 332-339 ; 10263098 (ISSN) Mohajerani, A ; Farrahi, G. H ; Sharif University of Technology
    Sharif University of Technology  2008
    Abstract
    In this paper, the effect of geometrical parameters on the fretting fatigue of a half-plane in contact with a flat and rounded pad is studied. This is accomplished by calculating and comparing the stress states and stress intensity factors of fretting cracks for a number of pad geometries. The pad geometry is represented by the radius of its rounded corners and the width of its central flat part. The distribution of dislocation method is employed to calculate the stress intensity factors of fretting induced cracks of different lengths for different values of geometrical parameters. The results of this study can be insightful for improving the geometrical design of an aero-engine compressor... 

    Failure analysis of a gas turbine compressor

    , Article Engineering Failure Analysis ; Volume 18, Issue 1 , 2011 , Pages 474-484 ; 13506307 (ISSN) Farrahi, G. H ; Tirehdast, M ; Masoumi Khalil Abad, E ; Parsa, S ; Motakefpoor, M ; Sharif University of Technology
    Abstract
    During the shut down period, a 32. MW gas turbine experienced a severe failure accompanied by a loud noise near its second natural frequency at 4200. rpm. After opening the turbine casing, it was revealed that the disks of stages 16 and 17 of the compressor had been fractured and all of the stationary and rotary blades of stages 14-18 of the compressor had been detached from the dovetail region of the disks. The degree of damage was such that repairing the compressor was not economical, and thus, the compressor was no longer able to be used. Diagnostic work was carried out using different finite element models and fractography analysis. Analysis showed that multiple cracks had been initiated... 

    Numerical investigation of crack orientation in the fretting fatigue of a flat rounded contact

    , Article International Journal of Engineering, Transactions B: Applications ; Volume 23, Issue 3-4 , 2010 , Pages 223-232 ; 1728-144X (ISSN) Mohajerani, A ; Farrahi, G. H ; Sharif University of Technology
    Materials and Energy Research Center  2010
    Abstract
    The growth of slant cracks by fretting fatigue of a half plane in contact with a flat rounded pad was studied. The mode I and mode II stress intensity factors for cracks of various lengths and directions were calculated using the semi-analytical method of the distribution of dislocations, and their cumulative effect on the crack growth was investigated using the strain energy density criterion. The results showed dominance of mode I fracture on crack growth, and based on the observation of strain energy density factor versus crack orientation, the results also suggest that depending on the crack length, the most critical orientations of cracks are at 0° to 20° outward the contact zone. Good...