Sharif Digital Repository

Resistance spot welding was used to join austenitic stainless steel and galvanized low carbon steel. The relationship between failure mode and weld fusion zone characteristics (size and microstructure) was studied. It was found that spot weld strength in the pullout failure mode is controlled by the strength and fusion zone size of the galvanized steel side. The hardness of the fusion zone which is governed by the dilution between two base metals, and fusion zone size of galvanized carbon steel side are dominant factors in determining the failure mode. © 2007 Elsevier B.V. All rights reserved  

The effect of some inhibitors consisting of sodium nitrite (NaNO 2), sodium nitrate (NaNO 3), sodium molybdate (Na 2MoO 4), and sodium silicate (Na 2SiO 3) on the corrosion behavior of aluminum alloy 3303 (UNS A93303) in a water and ethylene glycol (C 2H 6O 2) mixture was investigated. In the first part, the tests were established without any galvanic coupling. In the second part, the tests were established with galvanic connections between the aluminum alloy and mild steel, stainless steel, copper, brass, and solder. Results show that the best corrosion inhibitor in both situations is sodium nitrate, according to its abilities to reduce corrosion rate, passivate the aluminum surface, and... 

In this research, the galvanized steel with thickness of 2 mm was joined to the 5754 aluminum alloy with thickness of 3 mm by the cold metal transfer MIG welding–brazing process. The effect of the filler wires (AlSi3Mn, AlSi5, and AlSi12) and wire feed speeds (4.7, 5, and 5.3 m/min) on metallurgical and mechanical properties have been discussed. According to the experimental results, thickness of intermetallic compound (IMC) layer which was formed along the interface during the MIG welding–brazing was varied by changing of parameters. In addition, the results indicated that by increasing of the wire feed speed, the thickness of IMC layer at first decreased and then increased. Results... 

Effects of zinc layer on microstructure and mechanical behavior of resistance spot welds of aluminum to galvanized (GS-Al joint) and low carbon steel (PS-Al joint) were explored. The results showed that although nugget 'volume' in PS-Al joint was larger, the nugget 'diameters' of PS-Al and GS-Al joints were almost the same in size since the melted zinc layer was pushed toward the outer regions of the nugget. Melting and evaporation of zinc coat led to reduction of Al-Fe intermetallic layer thickness. Presence of zinc also reduced the fixture-induced tensile stress. Utilizing carbon steel fixtures during welding caused a sensible vibration in the joint members. The vibration resulted in... 

In the present study, the main purpose is investigation of the coatings thickness effect on the fatigue life of AISI 1045 steel. Herein, two different coatings of warm galvanization and hardened chromium have been used on the specimens. Fatigue tests were performed on specimens with different coating thicknesses of 13 and 19 µm. In the high-cycle level, S–N curves are extracted with 13 points for each sample. The results show that the galvanized coating is the most appropriate coating with low thickness, but with significant increasing of coating thickness, the best choice is hardened chromium coating. However, artificial neural network (ANN) has been used as an efficient approach instead of... 

Purpose: The purpose of this paper is to evaluate the galvanic corrosion of nitinol orthodontic wires with six dental alloys in artificial saliva and consider the effect of initiated localized corrosion and real surfaces of anode and cathode on galvanic current. Design/methodology/approach: Linear polarization and cyclic polarization curves for each alloy in de-aerated Duffo and Castillo's artificial saliva are obtained. Galvanic corrosion investigation is conducted by polarization curve intersection and mixed potential theory methods. In order to verify the initiation of localized corrosion, scanning electron microscopy is used. Findings: Initiation of localized corrosion on the anode... 

In this study, a novel nanocomposite thin film of Zn–SiO2 is considered. The thin film is a viable alternative for higher abrasion-resistant coatings. DLS technique revealed that the nanoparticle size is to be below 10 nm, and FE-SEM showed particle size to be below 17 nm in the obtained coating. The coating was found to be highly adhesive with an amorphous structure and hardness value above 1000HV. Corrosion resistance studies using linear polarization technique revealed that this unique nanocomposite has a lower corrosion rate than hot-dip galvanized steel at higher positive potentials. A conclusive mechanism for corrosion and erosion improvement has been proposed. Graphical Abstract:... 

Electrophosphating is the novel method for accelerating the low temperature phosphating bath. This method can be performed as cathodic and anodic treatments. Both of them influence the coating deposition mechanism and therefore coating properties. In this study Zn-Ni electrophosphate coating was applied on galvanized steel using cathodic and anodic electrochemical methods. Microstructure, composition and corrosion resistance of coating were characterized by using a scanning electron microscopy, X-ray diffraction method and potentiodynamic polarization test respectively. The results of this study indicated that, by using cathodic method, compact phosphate coating with high corrosion... 

Electrophosphating is the novel method for accelerating the low temperature phosphating bath. This method can be performed as cathodic and anodic treatments. Both of them influence the coating deposition mechanism and therefore coating properties. In this study Zn–Ni electrophosphate coating was applied on galvanized steel using cathodic and anodic electrochemical methods. Microstructure, composition and corrosion resistance of coating were characterized by using a scanning electron microscopy, X-ray diffraction method and potentiodynamic polarization test respectively. The results of this study indicated that, by using cathodic method, compact phosphate coating with high corrosion... 

In new 400 volt energy distribution systems for telecommunication sites and data centers power density is an influential factor which is commonly desired to be provided such that the systems occupy a small space. On top of that in 400 volt energy distribution systems galvanic isolation is investigated to be inevitable. In this paper a new method is presented that makes it possible to interleave the topology of an isolated low-cost low-size rectifier in which the DC link capacitor of power factor correction stage and DC-DC stage inductor are eliminated and as result it is shown that all the benefits of interleaving such as low current ripple and higher power density are combined with the... 

Application of corrosion resistant coatings is one of the most widely used means of protecting steel. Zinc coated (galvanize) steel, is well known for galvanic protection of steel substrates and nowadays, particular attention has been paid to the coupling of graphene oxide (GO) with metallic materials, in order to lessen corrosion rate. In this research, an isopropanol supercritical reducing environment prepared to make zinc ions bond directly with graphene oxides, to form a button shape hybrids of ZnO-Graphene (ZnOG). The hybridized bonding between zinc and graphene oxide is confirmed by Fourier Transform Infra-Red analysis. And the morphology revealed, using a Field Emission Scanning... 

In this study, the resistance spot welding (RSW) process of the galvanized interstitial free (IF) steel sheets and galvanized bake hardenable (BH) steel sheets, used in the manufacturing of car bodies, has been modeled and optimized. The quality measure of a resistance spot welding joint is estimated from the tensile-shear strength. Furthermore, four important process parameters, namely welding current (WC), welding time (WT), electrode force (EF), and holding time (HT) are considered as the factors influencing the quality of the joints. In order to develop an accurate relationship between the process inputs (4-component vectors) and the response output (tensile-shears strength) at first a... 

In this paper gas tungsten arc welding (GTAW) was applied to dissimilar lap joining of Al6061 and Zn-coated galvanized low carbon steels using Al-5 wt% Si filler metal. The joining mechanism was based on a hybrid brazing/welding mechanism. Three factors contributed to the joint strength including (i) low heat input rate of GTAW process which reduce the intermetallic compound layer growth during joining, (ii) the special role of Si in the filler metal which was able to change the nature of reaction layer from predominantly η-Al5Fe2 phase to predominately less brittle Al-Fe-Si phase and (iii) the flux-like action of Zn-coating which ensures complete wetting of steel surface by Al melt. It was... 

Joining of dissimilar light metals by friction stir welding (FSW) is of interest to reduce weight and fuel consumption in the transport sector. Such coupled metals may need protective surface treatments, e.g. against wear or corrosion, for some applications. In this work, the formation of plasma electrolytic oxidation (PEO) coatings in a silicate-based electrolyte for corrosion protection of FSW AZ31B magnesium alloy-titanium joints has been studied. The joints, if unprotected, may be susceptible to severe galvanic corrosion in chloride-containing environments. The coatings were characterized by scanning electron microscopy, energy-dispersive spectroscopy and X-ray diffraction. Mg2SiO4 and... 

Magnesium and its alloys have gained significant popularity due to their light weight and their potential for use as bioresorbable materials. However, their application is limited in practice due to their relatively poor corrosion resistance. Several methods are available for improving the corrosion resistance of Mg alloys for bio-applications such as using different coatings, alloying, and modifying the microstructural parameters such as the grain size and the crystallographic texture. This review provides a comprehensive summary of the effects of crystallographic texture and twinning, as one of the most important deformation mechanisms of Mg and Mg alloys, on the corrosion behavior.... 

Corrosion of steel rebars in concrete can reduce the durability of concrete structures in coastal environments. The corrosion rate of these concrete structures can be reduced by using suitable concrete additives and coating on rebars. This paper investigates the corrosion resistance of steel rebars by the addition of pozzolanic materials including fly ash, silica fume, polypropylene fibers, and industrial 2-dimethylaminoethanol (FerroGard 901) inhibitors to the concrete mixture. Three different types of rebars including mild steel rebar st37, and two stainless steel reinforcements, AISI 304 and AISI 316, were used. Various types of primer and coating including alkyd based primer, hot-dip...