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    Numerical and experimental investigations of weld pool geometry in GTA welding of pure aluminum

    , Article Journal of Central South University ; Vol. 21, issue. 1 , 2014 , p. 20-26 Faraji, A. H ; Bahmani, A ; Goodarzi, M ; Seyedein, S. H ; Shabani, M. O ; Sharif University of Technology
    Abstract
    A 2-D numerical model was developed to predict the shape of weld pool in stationary GTA welding of commercial pure aluminium, without considering fluid flow in the weld pool. A Gaussian current density and heat input distribution on the surface of the workpiece were considered. The parameters of Gaussian distribution were modified by comparing calculated results with experimental ones. It was found that these distribution parameters are functions of applied current and arc length. Effects of arc length, applied current and welding time on the geometry of the weld pool were investigated. To check the validity of the model, a series of experiments were also conducted. In general, the agreement... 

    Effect of welding sequence on residual stress distributions in GTA welding of AA5251 plate

    , Article International Journal of Materials Research ; Volume 103, Issue 3 , 2012 , Pages 371-377 ; 18625282 (ISSN) Kohandehghan, A. R ; Serajzadeh, S ; Sharif University of Technology
    Abstract
    In this paper, a thermo-mechanical model has been used to predict the temperature history and residual stress distribution in gas tungsten arc welding of AA5251 plates. This model has also been utilized to estimate the residual stresses under different welding sequences, while in the model the effect of temperature on material properties were taken into account. In order to verify the predictions, residual stresses within the welded samples and weld pool geometry were experimentally measured employing hole drilling and macro-examination of weld cross-section, respectively. The comparison between numerical and experimental data shows a reasonable agreement. The predictions show that the... 

    Investigation of weld pool in aluminum alloys: geometry and solidification microstructure

    , Article International Journal of Thermal Sciences ; Volume 49, Issue 5 , 2010 , Pages 809-819 ; 12900729 (ISSN) Farzadi, A ; Serajzadeh, S ; Kokabi, A. H ; Sharif University of Technology
    Abstract
    In the present research, weld pool geometry, thermal cycle, temperature and velocity fields during gas tungsten arc welding of aluminum alloys were predicted by solving three-dimensional equations of conservation of mass, energy and momentum under steady-state conditions. Welding experiments were then conducted on several samples with different thicknesses and chemical compositions. The geometries of the weld pools as well as the thermal cycles were measured. It is found that the calculated geometry of the weld fusion zone and the weld thermal cycles are in good agreement with the corresponding experimental results. In addition, the magnitude of the maximum velocities under different... 

    Modeling of heat transfer and fluid flow during gas tungsten arc welding of commercial pure aluminum

    , Article International Journal of Advanced Manufacturing Technology ; Volume 38, Issue 3-4 , 2008 , Pages 258-267 ; 02683768 (ISSN) Farzadi, A ; Serajzadeh, S ; Kokabi, A. H ; Sharif University of Technology
    2008
    Abstract
    In the present study, the temperature and the velocity fields during gas tungsten arc welding of commercial pure aluminum were simulated using the solution of the equations of conversation of mass, energy and momentum in three dimensions and under steady-state heat transfer and fluid flow conditions. Then, by means of the prediction of temperature and velocity distributions, the weld pool geometry, weld thermal cycles and various solidification parameters were calculated. To verify the modeling results, welding experiments were conducted on two samples with different thicknesses and the geometry of the weld pool was measured. It is found that there is a good agreement between the predicted...