Sharif Digital Repository

In conventional grinding of hard to cut materials such as Ti6Al4V alloys, surface burning, redeposition and adhesion of chips to the grinding wheel and workpeice occur visibly unless it is carried out at low speeds and with high volume of cutting fluid. Ultrasonic assisted grinding is an efficient machining process which improves the machinability of hard-to-cut materials by changing the kinematics of the process. In this research, the effect of imposition of ultrasonic vibration on the grinding of Ti6Al4V alloy is studied. Longitudinal vibration at ultrasonic frequency range (20 kHz) is applied on the workpiece and machining forces and surface roughness are compared between conventional... 

Laser assisted machining (LAM) is a promising technology for machining hard to cut materials. In most experimental cases, LAM is undergone in two stages; first, the temperature at the material removal point (Tmr) is tuned by adjusting laser parameters and next, the cutting tool is engaged. Introduction of highly localized heat energy to the workpiece makes the modeling of this process very complicated. Hence, an analytical model for the first stage of the process - rather than multiple experiments or FE modelling - would be beneficial. This article presents an analytical solution to the transient, temperature field in a rotating cylinder subject to a localized laser heat source. The... 

Recent advances in materials science have necessitated the development and understanding of manufacturing processes for safe and repeatable utilization. Grinding is shown to be a promising material removal process especially for brittle and hard to cut materials such as superalloys. Grinding has always been associated with analysis and modeling complications regarding its nature which has limited its extension and reliability of use. The first step in analysis of grinding is considering the action of a single abrasive grit on workpiece surface. In this work the action of a single CBN abrasive grit in creep-feed grinding process of Inconel 718 superalloy is modeled and analyzed using a 3D FEM... 

Machining of ceramics often involves many challenges due to their high hardness, brittleness, and low thermal properties. Laser assisted machining (LAM) is a promising technology for improving the machinability of hard-to-cut materials. In this work, laser assisted machining of slip cast fused silica (SCFS) ceramics is investigated by presenting a numerical thermal analysis of laser effects on material behaviour. A transient three-dimensional heat transfer analysis for laser assisted turning of SCFS is performed using finite element method. Temperature distributions in SCFS cylindrical specimens are obtained. Experimental results are provided to validate the numerical results