Sharif Digital Repository

The current study proposes a simple constitutive model that integrates the kinetics of precipitation during static aging and the kinetics of precipitate dissolution during preheating to deformation temperature to predict the hot flow behavior of AA6063 alloy. The model relates the flow behavior of the age-hardenable alloy to the alloy chemistry, thermal history as well as deformation temperature, strain, and strain rate by means of a physically based model. Different aging conditions, including supersaturated solid solution and overaging conditions with different deformation parameters, were assessed. Each part of the model was in good agreement with those of experimental and other model... 

Thermo-mechanical responses, developed microstructure, and mechanical properties in friction stir welding (FSW) of artificially aged AA2017 plates were investigated. A finite element analysis was first employed to evaluate hot deformation behavior of the alloy during welding. Also, hardness, yield strength, and microstructure of the welded alloy were examined using the results of the model and experimental testing. It was found that strain and temperature fields during welding are asymmetrically distributed and the maximum temperature locates in advancing side. Furthermore, considerable grain refinement is observed in the stir zone where recrystallized grains in the range of 3 to 8 m are... 

In this study, artificial neural network (ANN) was used to model the hot deformation behavior of 7075 aluminum alloy during compression test, in the strain rate range of 0.0003-1 s-1 and temperature range of 200-450 C. The inputs of the model were temperature, strain rate, and strain, while the output of the model was the flow stress. The feed-forward back-propagation network with two hidden layers was built and successfully trained at different deformation domains by Levenberg-Marquardt training algorithm. Comparative analysis of the results obtained from the hyperbolic sine, the power law constitutive equations, and the ANN shows that the newly developed ANN model has a better performance... 

In this work, the flow stress behavior of a metal matrix composite AA2017-10% SiCp was studied by means of the uni-axial compression test. The composite was first produced by stir casting technique and then, hot extrusion with the ratio of 18:1 was carried out to achieve a microstructure with a homogeneous distribution of SiC particles. In the next stage, the isothermal compression tests were conducted on the cylindrical specimens up to the true strain of 0.6. The experiments were performed at temperatures between room temperature to 400°C and strain rates of 0.003, 0.03 and 0.3s-1. Negative strain rate sensitivity was observed in the temperatures less than 250°C indicating the occurrence of... 

Hot compression tests were carried out on a Fe-29Ni-17Co alloy in the temperature range of 900 °C to 1200 °C and at strain rates of 0.001-1 s-1. Dynamic recrystallization was found responsible for flow softening during hot compression. The flow behavior was successfully analyzed by the hyperbolic sine equation and the corresponding material constants A, n and α were determined. The value of apparent activation energy was determined as 423 kJ/mol. The peak and steady state strains showed simple power-law dependence on the Zener-Hollomon parameter. The dynamic recrystallization kinetics was analyzed using Avrami equation and the corresponding exponent was determined to be about 2.7. This... 

In this study, a set of constitutive equation corrected for deformation heating is proposed for a near equiatomic NiTi shape memory alloy using isothermal hot compression tests in temperature range of 700 to 1000 °C and strain rate of 0.001 to 1 s -1. In order to determine the temperature rise due to deformation heating, Abaqus simulation was employed and varied thermal properties were considered in the simulation. The results of hot compression tests showed that at low pre-set temperatures and high strain rates the flow curves exhibit a softening, while after correction of deformation heating the softening is vanished. Using the corrected flow curves, the power-law constitutive equation of... 

The behavior of hot extruded Al-6Mg during hot deformation has been studied using hot compression test. The tests were performed at temperatures of 350, 450, and 550°C and strain rates of 0.001, 0.1, and 1s -1. Due to the effects of friction and adiabatic heating generated during compression, the attained true stress-true strain curves have been corrected. After correction of friction effect, the virtual work hardening has been removed from stress-strain curves. The flow stress increases and reaches a steady state after correction of adiabatic heating effect. Corrected curves and microstructural examinations exhibit the occurrence of dynamic recovery during hot compression of the alloy. The... 

Ultrafine-grained (UFG) Al6063 matrix nanocomposites reinforced with nano-size Al2O3 were produced by reactive mechanical alloying and hot powder extrusion method. Microstructural studies were performed by transmission electron microscope (TEM) and electron backscatter diffraction (EBSD). Observation of very small regions with high- and low-angle grain misorientation, i.e. grains and subgrains, showed the formation of UFG Al alloy matrix with an average grain size of ~ 0.37 μm. A uniform distribution of alumina particles with an average size of ~ 100 nm was also achieved. Compression test at various temperatures up to 450 °C was carried out to evaluate the high-temperature strength and hot... 

Flow stress behavior of AA5086 was determined using tensile testing at different temperatures from room temperature to 500 °C and strain rates varying between 0.002 and 1 s−1. The strain rate sensitivity parameter and occurrence of dynamic strain aging were then investigated in which an Arrhenius-type model was employed to study the serrated flow. Additionally, hot deformation behavior at temperatures higher than 320 °C was evaluated utilizing hyperbolic-sine constitutive equation. Finally, a feed forward artificial neural network model with back propagation learning algorithm was proposed to predict flow stress for all deformation conditions. The results demonstrated that the strain rate... 

In precipitation hardenable materials, it is desirable to determine the precipitate dissolution temperature for homogenizing the microstructure by controlling the size and distribution of the precipitates. In this research, the influence of various heat treatment and hot deformation conditions on the kinetics of γ ′ dissolution and its morphological evolution in Nimonic 115 was studied. In addition, hot deformation behavior of the material was investigated using hot compression experiments at varying temperature (between 1,050°C and 1,175°C) and strain rates (between 0.01 and 1 s-1) up to a true strain of 0.8. The values obtained for the solvus temperature of γ ′ precipitates by two methods... 

Abstract: The hot deformation behavior of coarse-grained (CG), ultrafine-grained (UFG), and oxide dispersion-strengthened (ODS) AA6063 is experimentally recognized though carrying out compression tests at different temperatures (300–450 °C) and strain rates (0.01–1 s−1). Microstructural studies conducted by TEM and EBSD indicate that dynamic softening mechanisms including dynamic recovery and dynamic recrystallization become operative in all the investigated materials depending on the regime of deformation. Moreover, the high temperature flow behavior is considerably influenced by the initial grain structure and the presence of reinforcement particles. The constitutive and artificial neural... 

Uniaxial compression test at different temperatures [573 K to 723 K (300 °C to 450 °C)] and strain rates (0.01 to 1 s−1) was employed to study the hot deformation behavior of an ultrafine-grained (UFG) Al6063 alloy prepared by the powder metallurgy route. The UFG alloy with an average grain size of ~0.3 µm was prepared by mechanical milling of a gas-atomized aluminum alloy powder for 20 hours followed by hot powder extrusion at 723 K (450 °C). To elaborate the effect of grain size, the aluminum alloy powder was extruded without mechanical milling to attain a coarse-grained (CG) structure with an average grain size of about 2.2 µm. By employing the dynamic materials model, processing maps for... 

The influence of Cu addition on the hot deformation behavior of NiTi shape memory alloys was investigated using hot compression test. A series of alloys with different Cu contents of Ti50.4Ni49.6-xCux (x = 0, 3, 5, 7 at.%) were deformed under compression to a true strain of 0.7 at the temperature range of 700-1000 °C with 100 °C intervals and constant strain rate of 0.1 s-1. The stress-strain curves showed that the addition of Cu to NiTi alloy made the flow curves shift upward. This was confirmed by the calculated critical stress, σc, obtained from inflections in θ-σ plots, which is attributed to the formation of high strength Cu containing precipitates and solid solution hardening caused by... 

Hot deformation behavior of Al6063 alloy produced by direct powder extrusion was studied by means of uniaxial compression test in the temperature range between 300 and 450°C and strain rate range between 0.01 and 1s -1. Electron backscatter diffraction (EBSD) technique and transmission electron microscopy (TEM) were utilized to study the microstructure of the material before and after the hot deformation. The microstructure of the extruded alloy consisted of elongated grains within a subgrain structure and small grains free of low angle grain boundaries (LAGBs). An equiaxed duplex microstructure consisting of large substructured grains and fine grains separated by high angle grain boundaries...