Sharif Digital Repository

A new method for production of bimetallic rods, utilizing the equal channel angular extrusion (ECAE) process has been introduced before by previous researchers, but no attempt has been made to assess the effect of different temperatures and holding times in order to achieve a diffusional bond between the mating surfaces. In present research copper sheathed aluminum rods have been ECAEed at room temperature and subsequently held at a constant ECAE pressure, at different temperatures and holding times to produce a diffusional bond between the copper sheath and the aluminum core. The bonding quality of the joints was examined by shear strength test and a sound bonding interface was achieved.... 

Al-1100/St-12 aluminum clad steel sheets were produced using roll bonding process at different reductions in thickness and with various supplemental annealing treatments. Experiments were conducted by applying the Taguchi method to obtain optimum condition for maximizing the joint strength. The joint strengths of the bi-layer sheets were evaluated by peel test. The Al/Fe intermetallic phases at the joint interface and the peeled surfaces were examined using scanning electron microscopy (SEM). Energy dispersive spectroscopy (EDS) and Vickers microhardness test were performed to characterize the intermetallic compounds. The results indicate that at the optimum condition of 0.50 reduction in... 

The aim of this work is to produce two layered thin-walled Cu/Al composite tube by the spin-bonding process. The process is utilized to bond the aluminum tube into the copper one at thickness reductions of 20-60% and process temperatures of 25°C, 130°C, and 230°C. The bond strength is measured by T-peeling test, and the bond interfaces are examined by metallography and scanning electron microscopy (SEM). The results show that after a threshold thickness reduction of about 30%, the bond strength increased with the amount of deformation. SEM fractography of the peel surfaces confirms that the copper oxide film is broken in a shear manner during deformation. Severe shear strains applied during... 

The influences of CuO layer thickness, Cu2O particles, and pores on mechanical properties and microstructure of alumina-copper eutectic bond have been investigated. The furnace atmosphere in the first stage was argon gas with 2 × 10-6 atm oxygen partial pressure. In the second stage, the furnace atmosphere was same as the first stage except for the cooling interval between 900 and 1000 °C, the hydrogen gas was injected into furnace atmosphere. Finally, in the last stage a vacuum furnace with 5 × 10-8 atm pressure was chosen for bonding procedure. Peel strength of first stage specimens shows that CuO layer with 320 ± 25 nm thick generates the maximum peel strength (13.1 ± 0.3 kg/cm) in joint... 

The stress field of a multi-phase spherical/cylindrical inhomogeneity with arbitrary interface bonding conditions, subjected to both a uniform temperature change and a uniform hydrostatic tension, is presented. Imperfect bonding conditions are modeled using linear spring model and coherent interface model. In nanosize inhomogeneities, since the surface energy is not negligible with respect to the bulk energy, the effect of surface stresses is incorporated into the formulation. Accurate estimates for the thermal stresses of a functionally graded coated inhomogeneity with perfect and /~or imperfect interfaces are given. The influence of coating stiffness, coating thickness and interface...