Sharif Digital Repository

In this work, effective parameters of SIMA process to obtain non dendritic microstructure in A356 alloy were investigated. In addition, the effect of SIMA process on the evolution of morphology of silicon and intermetallic phases in this alloy was studied. Microstructure images obtained from optical microscopy and SEM observation showed that increase in plastic work up to 40% and then holding of samples in the semi solid state at temperature of 580°C, causes that primary dendritic structure changes to non dendritic, fine and globular structure, but optimum reheating time completely depended on initial thickness of samples. If all parameters of SIMA process are the same, the grain boundaries... 

In the present work, the effect of brazing pa rameters on the properties of the brazed joint of pure titanium and 304 stainless steel (304SS) was investigated. Three different Ag-Cu filler metals were used, while the temperature and time of brazing were in the range of 800-950°C and 5-45 minutes, respectively. The microstructural observations show that, depending on the brazing conditions, different intermetallic phases such as CuTi2, CuTi, Cu3Ti4, and FeTi were formed at the phases interface. Based on the microstructural observations, a model was developed to characterize the formation of phases at the interfaces and brazed joint. The results show that, while some phases may form during the... 

Fundamental understanding of the intermetallic phase formation is the key for enhancing the robustness and reliability of the brazed joints. The paper addresses the phase transformations during brazing of the Hastelloy X nickel-base superalloy using the quinary Ni–13Cr–4.5Si–4.2Fe–2.8B (wt-%) braze alloy. The mechanisms of intermetallic formation via solidification and solid-state precipitation are discussed. The athermal solidification zone (ASZ) is featured by the formation of brittle and hard borides and boro-silicides that are formed via eutectic reactions. However, in contrast to other commercial B-bearing Ni-based filler alloys, it was identified that the presence of a high-volume... 

Friction stir welding (FSW) was used to join 3003-H18 non-heat-treatable aluminum alloy plates by adding copper powder. The copper powder was first added to the gap (0.1 and 0.2 mm) between two plates and then the FSW was performed. The specimens were joined at various rotational speeds of 800, 1000, and 1200 rpm at traveling speeds of 70 and 100 mm/min. The effects of rotational speed, second pass of FSW, and direction of second pass also were studied on copper particle distribution and formation of Al-Cu intermetallic compounds in the stir zone. The second pass of FSW was carried out in two ways; in line with the first pass direction (2F) and in the reverse direction of the first pass... 

Al-1100/St-12 aluminum clad steel sheets were produced using roll bonding process at different reductions in thickness and with various supplemental annealing treatments. Experiments were conducted by applying the Taguchi method to obtain optimum condition for maximizing the joint strength. The joint strengths of the bi-layer sheets were evaluated by peel test. The Al/Fe intermetallic phases at the joint interface and the peeled surfaces were examined using scanning electron microscopy (SEM). Energy dispersive spectroscopy (EDS) and Vickers microhardness test were performed to characterize the intermetallic compounds. The results indicate that at the optimum condition of 0.50 reduction in... 

Al–5·6Zn, Al–5·6Zn–2·5Mg and Al–5·6Zn–2·5Mg–1·6Cu (wt-%) powder blends were compacted at 350 MPa and sintered in nitrogen at different temperatures to study microstructural evolution during sintering. Densification, dimensional changes and mechanical properties of the Al alloys were investigated. Microstructural analyses were performed by scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), and simultaneous thermal analysis (STA) in order to determine the temperature and chemical composition of the phases formed during sintering. It was shown that various liquids and intermetallic phases including Al0·71Zn0·29 at 438°C,...