Sharif Digital Repository

Manufacturing of complex-shaped bimetals utilizing two-color powder injection molding (2C-PIM) and three-dimensional printing (3DP) processes, which basically involve sintering of a powder/binder mixture, has been attracted a great interest. This article addresses sintering of biocompatible Co-Cr-Mo alloy for manufacturing stepwise porosity-graded composite structures. Such composite structures provide strength at the core and a porous layer for the tissue growth. To evaluate the process, two grades of gas atomized Co-Cr-Mo powder with an average particle size of 19 and 63 μm were used. Isothermal and non-isothermal sintering behavior of the loose powders under hydrogen and argon... 

Aluminum reinforced with a large amount (up to about 55 vol.%) of Al 3Ti particles can be fabricated from Al-20Ti elemental nanometer-sized powder mixture via in-situ two step hot press sintering (TSS). For production of intermetallic reinforced in-situ composite, TSS can provide elevated temperature to facilitate the formation of intermetallic phase in situ and hot consolidation to form a fully dense solid. The first step sintering was employed at a higher temperature to obtain an initial high density, and the second step was held at a lower temperature by isothermal sintering for more time than the first one to increase bulk density without significant grain growth. The optimum TSS regime... 

To fabricate ceramic/metal complex-shaped part by co-powder injection moulding process (2KPIM), it is essential to tailor the sintering parameters in order to gain a low mismatch shrinkage, i.e. high sintering compatibility. In the present work, nanocrystalline 3Y-TZP and commercial 430L MIM grade stainless steel powders were co-sintered at various sintering cycles. Isothermal and non-isothermal sintering behavior of the individual and composite layers in argon and vacuum atmospheres were examined. High resolution scanning electron microscopy (HRSEM) coupled with energy dispersive X-ray (EDX) analysis was used to study the bonding interface between the ceramic and metal joints. It is shown... 

Manufacturing of complex-shaped bimetals utilizing two-color powder injection molding (2C-PIM) and three-dimensional printing (3DP) processes, which basically involve sintering of a powder/binder mixture, has been attracted a great interest. This article addresses sintering of biocompatible Co-Cr-Mo alloy for manufacturing stepwise porosity-graded composite structures. Such composite structures provide strength at the core and a porous layer for the tissue growth. To evaluate the process, two grades of gas atomized Co-Cr-Mo powder with an average particle size of 19 and 63 μm were used. Isothermal and nonisothermal sintering behavior of the loose powders under hydrogen and argon atmospheres... 

Nanocrystalline hydroxyapatite (nHA) of 50 nm average diameter and length to diameter ratio of >3 was synthesized by biomimetic method. Non-isothermal sintering improved densification behavior and mechanical properties of apatite to 0.88 maximum fractional density, 70MPa bending strength, 148MPa compressive strength and 2.53GPa microhardness at sintering temperature of 1250°C. Higher sintering temperatures resulted in the decomposition of the apatite and in-situ biphasic calcium phosphate HAP/TCP formation. This process lowered apatite densification and weakened mechanical properties of the sintered specimen. Transmission electron microscopy (TEM), x-ray diffraction (XRD) and field emission... 

Solid oxide fuel cell (SOFC) is one of the promising candidates for clean energy production. Due to the high operating temperature of SOFCs, a protective coating is commonly applied on the surface of interconnects to prevent oxidation. In this study, electrophoretic deposition was employed to prepare a manganese-cobalt spinel coating on ferritic stainless steel (AISISAE430) substrates. Nanostructured MnCo2O4 powder with an average crystallite size of 60nm was utilized and the sintering behavior of the coatings at different temperatures was studied. Non-isothermal and isothermal sintering behavior of the powder were examined by employing a sensitive dilatometer. Master sintering curve of the... 

The sintering behavior of commercially available granulated ZrO2-3 mol% Y2O3 (3Y-TZP) powder compacts with an aggregate size of 75 nm was studied. The shrinkage response of the powder compacts during non-isothermal sintering was measured in a sensitive dilatometer at different heating rates. Densification and grain growth were also studied after isothermal firing in air according to different sintering cycles. The sintering and grain growth activation energy was estimated to be QS = 485 ± 12 kJ mol-1 and QG = 546 ± 23 kJ mol-1, respectively. Using the estimated Q-values, the master curves for sintering and grain growth were established and used for prediction of the densification and... 

Stepwise-graded composite layer of M2 tool stel and 17-4PH stainless steel was fabricated by a simple powder layering technique and the isothermal and nonisothermal sintering response of the bilayer were examined. It was shown that the materials exhibit poor compatibility during co-sintering, i.e., the amount of mismatch shrinkage is significant. An improved compatibility was obtained by adding 0.2 wt% B to the stainless steel powder. Formation of relatively dense layer at the bonding zone indicated an enhanced densification rate at the interface. Microstructural studies showed formation of a ferritic interface in M2/17-4PH composite and elongated grains with an intergranular boride phase...