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machining-force
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Design of Steam Turbine Control Valves Seat on Site Machinning Robot
, M.Sc. Thesis Sharif University of Technology ; Durali, Mohammad (Supervisor)
Abstract
Designing a part of an on site repair system for refurbishing steam turbine high pressure control valve has been done in this project. The main role of this control valve is to control the input flow to the turbine in different working condition . However, due to high temperature and pressure, the seat is exposed to erosion. R epairing this part in workshop requires great amount of time and cost, because the valve is a part of the turbine body and must be cut and rewelded to the turbine body. S o using an on-site repair method is highly needed. In addition, due to the limited visibility and access to the valve seat, and accurate...
Investigation of Chip Formation Theories in Machining of Al/SiCp Metal Matrix Composite
, M.Sc. Thesis Sharif University of Technology ; Koochakzadeh, Mohammad Ali (Supervisor) ; Yousefi, Reza (Supervisor)
Abstract
Prediction of shear plane angle is a way for prediction of the mechanism of chip formation, machining forces and so on. In this study, Merchant, Corrected Merchant, Lee and Shaffer, Lee and Shaffer with Built up Edge, Corrected Lee and Shaffer and Slip line theories are used for prediction of shear plane angles and cutting forces in machining of Al/SiCp metal matrix composite. The experimental cutting forces are compared with the calculated cutting force based on shear plane angles extracted from Merchant, Corrected Merchant, Lee and Shaffer, Lee and Shaffer with Built up Edge, Corrected Lee and Shaffer and Slip line theories. The variation of these cutting forces with cutting speed, feed...
Application of MQL Method in Milling of Inconel 738 Alloy and Finding Optimum Machining Conditions
, M.Sc. Thesis Sharif University of Technology ; Akbari, Javad (Supervisor)
Abstract
One of the most important parts of designing turbine blades is machining (milling) process of blade root. There is some implementing problem in material removal processing by milling. Because of low heat transferring of inconel 738 in machine parts there is huge amount of heat which cause high temperature in machine and burning, which reduces the efficiency of milling.One of the common way to reduce the temperature of machine is using coolant fluids, which increases expenses and makes environmental pollution, so it is not completely efficient as an industrial work. In this paper Whit using MQL and some new lubricant had been observed more efficient condition in milling process. The main goal...
Applying ultrasonic vibration to decrease drilling-induced delamination in GFRP laminates
, Article Procedia CIRP, Leuven ; Volume 6 , April , 2013 , Pages 577-582 ; 22128271 (ISSN) ; Baghlani, V ; Akbari, J ; Bushroa, A. R ; Mardi, N. A ; Sharif University of Technology
2013
Abstract
Delamination is a major problem in drilling of fiber-reinforced composite materials. Thrust force is an important factor leading to propagation of delamination during drilling process. One of effective methods to reduce machining forces is application of ultrasonic vibrations. In this study ultrasonic assisted drilling is applied to reduce thrust force in drilling of GFRP laminates. In order to conduct experiments a setup is designed and fabricated to apply both vibrations and rotation to drill bits. Using Taguchi method, a set of experiments is conducted with feed rate, spindle speed, and ultrasonic vibration amplitude as control factors. The results show that applying ultrasonic vibration...
Ultrasonic-assisted grinding of Ti6Al4V alloy
, Article Procedia CIRP ; Volume 1, Issue 1 , 2012 , Pages 353-358 ; 22128271 (ISSN) ; Movahhedy, M. R ; Akbari, J ; Sharif University of Technology
2012
Abstract
In conventional grinding of hard to cut materials such as Ti6Al4V alloys, surface burning, redeposition and adhesion of chips to the grinding wheel and workpeice occur visibly unless it is carried out at low speeds and with high volume of cutting fluid. Ultrasonic assisted grinding is an efficient machining process which improves the machinability of hard-to-cut materials by changing the kinematics of the process. In this research, the effect of imposition of ultrasonic vibration on the grinding of Ti6Al4V alloy is studied. Longitudinal vibration at ultrasonic frequency range (20 kHz) is applied on the workpiece and machining forces and surface roughness are compared between conventional...