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Kinetics of oxidation of MgO-C refractory bricks containing 14.3% graphite, 80.9% magnesia, and 4.8% phenolic resin is investigated comprehensively. Effect of temperature and grain size distribution on the rate of oxidation of graphite is evaluated by application of a mathematical model developed on the basis of shrinking core/progressive conversion regime to the gas-solid processes involved. Incorporation of the experimental data into the mathematical model indicates that a mixed controlling mechanism governs the oxidation rate. Three activation energies were recognized: (a) 68 kJ/mol for chemical adsorption of gas on the surface of the graphite flakes, (b) 22 kJ/mol for pore diffusion of... 

In this work the effect of nano- and microZrO2 addition on the densification and hydration resistance of MgO–CaO refractories was investigated. 0, 2, 4, 6 and 8 wt% ZrO2 was added to MgO–CaO refractories that contain 35 wt% CaO. The crystalline phases and microstructure characteristics of specimens sintered at 1650 °C for 5 h in an electric furnace were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The physical properties are reported in terms of bulk density, apparent porosity and hydration resistance. Results show that with addition of ZrO2 the bulk density and hydration resistance of the samples increased while apparent porosity decreased. Also... 

Magnesia-dolomite refractories have advantages such as stability in the basic environments, clean steel production, high corrosion resistance, proper covering in the cement furnace, and low production costs. However, their application is restricted due to low hydration resistance. In this research, the effects of nano and micro alumina particles on the microstructure, sintering behavior, and properties of magnesia-dolomite refractories were studied. For this purpose, MgO-CaO refractories were formulated using dolomite and magnetite and 0, 2, 4, 6 and 8 wt percentage nano and micro alumina were added to the formulation. Phase and microstructure analysis of the samples were performed using... 

In the present paper, phase and microstructural characterization of low carbon MgO-C refractories with addition of Fe-catalyzed phenolic resins as binder were investigated. Initially, phenolic resin was modified using various amounts of Fe particles as catalyst originated from iron nitrate ([Fe(NO3)3·9H2O]). The MgO-C matrix compositions were prepared by using 7% of modified phenolic resin, shaped and cured at 200 °C for 24 h. The cured samples were coked in the temperature range from 800 to 1400 °C and then characterized by XRD and FE-SEM techniques. Based on attained results, in-situ graphitic carbons, particularly in carbon nanotubes (CNTs) network were gradually formed from Fe-catalyzed... 

In this research study, a comparative evaluation of the additional impact of nanometer-sized tetravalent oxides [Zirconia (ZrO2), Titania (TiO2), and Silica (SiO2)] on the properties and performance of Doloma-Magnesia (MgO-CaO) ceramic refractories, with an emphasis on their hydration resistance improvement, has been done. For this purpose, from 0 to 2.5 wt% ZrO2, TiO2, and SiO2 nanometer-sized particles have been added to the Doloma-Magnesia compositions. After formulation and mixing of the starting materials, the pressed samples (at 150 MPa) were tempered (at 250 °C for 12 h) and fired in a shuttle furnace (at 1650 °C for 3 h). The physical, mechanical, and thermo-mechanical properties of... 

In the present paper, phase and microstructural characterization of low carbon MgO-C refractories with addition of Fe-catalyzed phenolic resins as binder were investigated. Initially, phenolic resin was modified using various amounts of Fe particles as catalyst originated from iron nitrate ([Fe(NO3)3·9H2O]). The MgO-C matrix compositions were prepared by using 7% of modified phenolic resin, shaped and cured at 200 °C for 24 h. The cured samples were coked in the temperature range from 800 to 1400 °C and then characterized by XRD and FE-SEM techniques. Based on attained results, in-situ graphitic carbons, particularly in carbon nanotubes (CNTs) network were gradually formed from Fe-catalyzed...