Sharif Digital Repository

Objective: Spine kinematics, kinetics, and trunk muscle activities were evaluated during different stages of a fatigue-induced symmetric lifting task over time. Background: Due to neuromuscular adaptations, postural behaviors of workers during lifting tasks are affected by fatigue. Comprehensive aspects of these adaptations remain to be investigated. Method: Eighteen volunteers repeatedly lifted a box until perceived exhaustion. Body center of mass (CoM), trunk and box kinematics, and feet center of pressure (CoP) were estimated by a motion capture system and force-plate. Electromyographic (EMG) signals of trunk/abdominal muscles were assessed using linear and nonlinear approaches. The L5-S1... 

The Multi-Floor Layout Problem (MFLP) is the problem of finding the position of each department in a plant floor in a multi-floor building without any overlapping between departments in order to optimize a particular objective function, more commonly the sum of the material handling costs. In this paper, a special class of MFLP, called Uncertain Multi-Floor Discrete Layout Problem (UMFDLP), is defined. In this problem, a multi-floor building is considered in which an underground store is utilized to contain main storages, and different departments can be located in the other floors in potential pre-determined locations. Furthermore, all material flows are not constant. Moreover, the... 

Objective: To assess adequacy of the National Institute for Occupational Safety and Health (NIOSH) Lifting Equation (NLE) in controlling lumbar spine loads below their recommended action limits during asymmetric load-handling activities using a detailed musculoskeletal model, that is, the AnyBody Modeling System. Background: The NIOSH committee employed simplistic biomechanical models for the calculation of the spine compressive loads with no estimates of the shear loads. It is therefore unknown whether the NLE would adequately control lumbar compression and shear loads below their recommended action limits during asymmetric load-handling activities. Method: Twenty-four static stoop lifting... 

Manual material handling (MMH) is considered as one of the main contributors to low back pain. While males traditionally perform MMH tasks, recently the number of females who undertake these physically-demanding activities is also increasing. To evaluate the risk of mechanical injuries, the majority of previous studies have estimated spinal forces using different modeling approaches that mostly focus on male individuals. Notable sex-dependent differences have, however, been reported in torso muscle strength and anatomy, segmental mass distribution, as well as lifting strategy during MMH. Therefore, this study aimed to use sex-specific models to estimate lumbar spinal and muscle forces during... 

The purpose of this paper is to develop a global optimization model, simplification schemes, and a heuristic procedure for the design of a shortcut-enhanced unidirectional loop aisle-network with pick-up and drop-off stations. The objective is to minimize the total loaded and empty trip distances. This objective is the main determinant for the fleet size of the vehicles, which in turn is the driver of the total life-cycle cost of vehicle-based unit-load transport systems. The shortcut considerably reduces the length of the trips while maintaining the simplicity of the system. The global model solves simultaneously for the loop design, stations' locations and shortcut design. We then develop... 

We develop heuristic procedures for concurrent design of block layout, material flow network, and input and output stations. Unlike the common practice in the flexible bay structure layout design, our objective function includes both loaded and empty flow between pairs of I/O stations. This measure of effectiveness is the main determinant of the fleet size of the vehicles, which in turn is the major driver of the total investment and operational costs in vehicle-based material handling. Our work is the first to design flexible bay structure layouts for loop-based material flow patterns. We first develop heuristic algorithms to configure the layout on the foundations of a unidirectional loop... 

Generally in the drilling of modern aviation materials such as nickel and titanium base super alloys, problems frequently occur in terms of burr formation at the cutter exit, tool stress, high heat generation on tool surface as well as low process reliability. A recent and promising method to overcome these technological constraints is the use of ultrasonic assistance, where high-frequency and low-amplitude vibrations are superimposed on the movement of cutting tools. This paper presents the design of an ultrasonically vibrated tool holder and the experimental investigation of ultrasonically assisted drilling of Inconel 738-LC. The circularity, cylindricity, surface roughness and hole... 

We concern with both time and cost optimization in an automated manufacturing system. In our proposed system, material handling is carried out by automated guided vehicles and robots for the manufacturing functions. In this way, defect rates, breakdown times, waiting time, processing time, and certain other parameters are not expected to be deterministic. Therefore, we apply stochastic programming to optimize the production time and material handling cost. The proposed stochastic program is a nonlinear model, for this reason we apply a successive linear programming (SLP) technique for its optimization. Numerical test results point to the inefficacy of the proposed optimization method for... 

A variable air volume (VAV) air handling system can significantly reduce fan power under partial load conditions. The focus of this study is developing a modeling program to predict the potential energy saving by the secondary HVAC system strategies. Comprehensive steady-state models are established to describe the energy performance of different control strategies for secondary HVAC systems. With building loads, minimum fresh air flow rate, pressure losses, supply air temperature control, dampers control and coil characteristic as inputs, the objectives were to develop a simulation model to evaluate performance of an air handling system. The potential energy savings of constant air volume... 

This paper presents a facility layout design for a cellular manufacturing system (CMS), with the automated guided vehicles (AGVs) as the transportation device, to minimize the total material handling costs. A new concept of assigning the workstations to the non-overlapping closed zones, by which independent AGVs are allocated for internal transfer of materials/parts in each zone, is proposed. To handle this problem, a mathematical programming model is developed. The problem has been shown to be NP-hard. This computational difficulty has led us to consider suboptimal solutions generated by a Tabu search with three algorithmic variants. To evaluate the efficiencies of these algorithms, an... 

The design of a new cable-driven robot for large-scale manipulation is presented with focus on the tension condition in the cables. In this robot, the arrangement of the cables is such that the moving platform has three translational motions. The robot has potentials for large-scale robotic manipulations, machining of large parts and material handling. The design analysis presented here is towards the synthesis of the robot as well as the sizing of the actuators and cables. The synthesis of this robot is dependent on the results of the tensionable workspace analysis previously published by the Alikhani et al. [6]. The analysis of the cable forces is presented in detail, which is then used to... 

Many industries are involved in production and distribution of perishable products. On one hand, due to the short life cycle of these products, there should be more precaution on the issues related to supply chain planning including material requirement planning, production, transportation, etc. compared to the ones in other industries. On the other hand, as there is a fierce competition among various companies, the need for coordination in such activities is imperative, where the use of an integrated approach is justifiable. One of these coordination problems is how to integrate important operational decisions including production scheduling and vehicle routing problem; the most important... 

The optimal design of a casting feeding system is considered. The riser topology is systematically modified to minimize the riser volume, while simultaneously ensuring that no defect appears in the product. In this approach, we combine finite-difference analysis of the solidification process with evolutionary topology optimization to systematically improve the feeding system design. The outstanding features of the presented method are: its efficiency, ease of implementation and simplifying definition of the initial design. The efficiency and capability of the presented method are supported by illustrative examples. © 2008 Springer-Verlag  

Purpose - This paper sets out to present a fully explicit smoothed particle hydrodynamics (SPH) method to solve non-Newtonian fluid flow problems. Design/methodology/approach - The governing equations are momentum equations along with the continuity equation which are described in a Lagrangian framework. A new treatment similar to that used in Eulerian formulations is applied to viscous terms, which facilitates the implementation of various inelastic non-Newtonian models. This approach utilizes the exact forms of the shear strain rate tensor and its second principal invariant to calculate the shear stress tensor. Three constitutive laws including power-law, Bingham-plastic and... 

A variable air volume (VAV) air handling system can significantly reduce fan power under partial load conditions. The focus of this study is developing a modeling program to predict the potential energy saving by the secondary HVAC system strategies. Comprehensive steady-state models are established to describe the energy performance of different control strategies for secondary HVAC systems. With building loads, minimum fresh air flow rate, pressure losses, supply air temperature control, dampers control and coil characteristic as inputs, the objectives were to develop a simulation model to evaluate performance of an air handling system. The potential energy savings of constant air volume... 

Biomechanical modeling approaches require body posture to evaluate the risk of spine injury during manual material handling. The procedure to measure body posture via motion-analysis techniques as well as the subsequent calculations of lumbosacral moments and spine loads by, respectively, inverse-dynamic and musculoskeletal models are complex and time-consuming. We aim to develop easy-to-use yet accurate artificial neural networks (ANNs) that predict 3D whole-body posture (ANNposture), segmental orientations (ANNangle), and lumbosacral moments (ANNmoment) based on our measurements during load-handling activities. Fifteen individuals each performed 135 load-handling activities by reaching (0... 

Body posture measurement approaches, required in biomechanical models to assess risk of musculoskeletal injuries, are usually costly and/or impractical for use in real workplaces. Therefore, we recently developed three artificial neural networks (ANNs), based on measured posture data on several individuals, to predict whole body 3D posture (coordinates of 15 markers located on body's main joints), segmental orientations (Euler angles of 14 body segments), and lumbosacral (L5-S1) moments during static manual material handling (MMH) activities (ANNPosture, ANNAngle, and ANNMoment, respectively). These ANNs require worker's body height, body weight (only for ANNMoment), hand-load 3D position,... 

Excessive loads on the human spine is recognized as a risk factor for back injuries/pain. Various lifting analysis tools such as musculoskeletal models, regression equations and NIOSH (National Institute for Occupational Safety and Health) lifting equation (NLE) have been proposed to evaluate and mitigate associated risks during manual material handling activities. Present study aims to compare predicted spinal loads from 5 different lifting analysis tools as well as to critically evaluate the NIOSH recommended weight limit (RWL). Spinal loads were estimated under different symmetric/asymmetric lifting tasks in which hand-load mass at each task was set based on RWL from NLE. Estimated...