Sharif Digital Repository

In this research, the application of equal channel angular extrusion process to produce both the cold-welded and diffusion-bonded Al/Cu bimetallic rods is assessed. The joints shear strength for both of the methods are measured and compared. The microstructure examinations were also carried out using scanning electron microscope equipped with EDX system and x-ray diffraction analysis. The results exhibit that the strength of the bond in cold-welded specimens is dependent on the amount of stretch and pressure at the materials interface. But in the diffusion-bonded specimens, it is depended on the struggle between the oxidation rate of the mating surfaces accompanied by inter-metallic... 

A new method for production of bimetallic rods, utilizing the equal channel angular extrusion (ECAE) process has been introduced before by previous researchers, but no attempt has been made to assess the effect of different temperatures and holding times in order to achieve a diffusional bond between the mating surfaces. In present research copper sheathed aluminum rods have been ECAEed at room temperature and subsequently held at a constant ECAE pressure, at different temperatures and holding times to produce a diffusional bond between the copper sheath and the aluminum core. The bonding quality of the joints was examined by shear strength test and a sound bonding interface was achieved.... 

In this research, it is shown that the production of bimetallic Al/Cu rod by cold ECAE process is feasible. The mechanism of the cold weld between the copper sheath and aluminum core is assessed using the characteristics of the mating surfaces both theoretically and by examining the SEM micrographs of the peeled surfaces. It is shown that the stretch produced by the shear strain in the process leads to the fracture of the work-hardened layer of the mating surfaces and then by extruding the virgin metal through the cavities of the cracks a cold weld is developed between the sheath and core of the rod. To achieve the cold weld, a threshold surface stretch of about 59% is required. It is shown...