Sharif Digital Repository

The prediction of material microstructure is of great interest to the material designers since the property and performance of materials depend strongly on their microstructures. In this work, a Monte Carlo approach is used to investigate the normal grain growth of aluminum and pure copper. The grain growth was calculated at certain temperatures using the grain growth law and compared with the simulation results by varying the Q as a parameter of simulation lattice orientation for pure aluminum. Also the results predicted by the Monte Carlo method showed a good agreement with the experimental results of grain growth of pure cooper. It was found that increase in Q increases the accuracy of... 

The role of microstructure on mechanical properties of sintered ferrous materials was studied using a method based on electrical conductivity measurement. The method was accompanied by quantitative fractography to evaluate the dewaxing and sintering process in iron compacts. The effects of manufacturing parameters, such as compacting pressure in the range of 150-800 MPa, sintering temperature from 400 to 1300 °C, sintering time up to 8 h, and lubrication mode were investigated. Several mathematical models were checked to obtain the best one for prediction of electrical conductivity changes as a function of manufacturing parameters. The mechanical properties of the sintered compacts were also... 

The viability of electrical conductivity as a tool for describing the microstructure of sintered iron compacts was investigated, the sintering temperature being varied from dewaxing to high temperature sintering. The relationships between formation of sintered contacts, presence of lubricants, and mechanical properties were evaluated through determination of conductivity and effective load bearing cross-section Ac. The latter parameter was measured via quantitative fractography of specimens impact fractured at 77 K. The role of porosity and sintering temperature on grain growth in iron was also evaluated using quantitative metallography. It was found that the conductivity of pressed compacts... 

Resistance spot welding was used to join austenitic stainless steel and galvanized low carbon steel. The relationship between failure mode and weld fusion zone characteristics (size and microstructure) was studied. It was found that spot weld strength in the pullout failure mode is controlled by the strength and fusion zone size of the galvanized steel side. The hardness of the fusion zone which is governed by the dilution between two base metals, and fusion zone size of galvanized carbon steel side are dominant factors in determining the failure mode. © 2007 Elsevier B.V. All rights reserved  

A nickel base superalloy Rene 80 was bonded in the as received cast condition using transient liquid phase diffusion bonding with a Ni-base interlayer. The bonding process was carried out at 1100 °C under argon and vacuum atmospheres for various hold times. The bonds then homogenized at 1206 °C for 1 and 2 h. Microstructures of bonds were studied with optical and scanning electron microscopy. Microstructure studies showed intermetallic compounds within the joint region. However, these intermetallic compounds were removed by a post-bond heat treatment at 1206 °C for 2 h. Shear and hardness tests were undertaken to determine the mechanical properties of bonded samples. Results showed that the... 

In this investigation, the effect of microstructural constituents on thermal fatigue resistance of A319 aluminum casting alloy was studied. For this purpose, both thermo-mechanical fatigue and thermal-shock fatigue experiments were performed in thermal cycling range between 40 and 250 °C. Following the results, samples with finer SDAS, lower porosity volume fraction and lower brittle intermetallic contents, as well as higher Si modification showed better thermal fatigue resistance. Moreover, T6 and T7 heat treatments appeared to be highly beneficial for thermal fatigue performance. According to the fractography analysis, porosities and coarse intermetallic phases were determined as the most... 

A model has been developed for evaluation of recrystallization kinetics during hot rolling of a low carbon steel. For doing so, the finite difference and the finite element methods have been coupled to consider the interconnections among temperature, strain rate, strain and the kinetics of recrystallization within the steel under non-isothermal hot rolling conditions. To verify the model predictions, hot rolling experiments are carried out and the roll forces and microstructure of the rolled metal are compared with the predicted results. The comparison between the two sets of data shows a good agreement. © 2006 Elsevier B.V. All rights reserved  

This work presents the effect of co-sintering on the densification and microstructural evolution in the two-layer stepwise graded composite of INCONEL 718 and INCONEL 625 superalloys. A pressureless co-sintering method in conjunction with a powder layering technique was used. The sintering was carried out in solid state and liquid phase in temperature ranging from 1260 °C through 1300 °C for 60 minutes in a low pressure of an argon atmosphere. Nonisothermal sintering behavior was also examined by dilatometric analysis. Similarly, the sintering response of the individual layers was characterized. The results reveal an enhanced densification rate during co-sintering of the composite layers.... 

The morphological and microstructural changes during mechanical milling of Al powder mixed with 5 vol% nanoscaled alumina particles (35 nm) were studied. The milling was performed in a planetary ball mill under argon atmosphere for various times up to 24 h. The process was also conducted for Al and Al-5 vol% Al2O3 (1 μm) powders to explore the role of reinforcement nanoparticles on the mechanical milling stages. The results showed that the addition of hard particles accelerate the milling process, leading to faster work hardening rate and fracture of the aluminum matrix. Meanwhile, the structural evolution during mechanical milling of the microcomposite powder occurred faster than that of... 

In the present work, the densification and microstructural evolution during direct laser sintering of metal powders were studied. Various ferrous powders including Fe, Fe-C, Fe-Cu, Fe-C-Cu-P, 316L stainless steel, and M2 high-speed steel were used. The empirical sintering rate data was related to the energy input of the laser beam according to the first order kinetics equation to establish a simple sintering model. The equation calculates the densification of metal powders during direct laser sintering process as a function of operating parameters including laser power, scan rate, layer thickness and scan line spacing. It was found that when melting/solidification approach is the mechanism... 

Inverse method and artificial neural network were employed in modeling the rheological behavior of the AZ61 Mg alloy. The hot deformation behavior of these alloys was investigated by compression tests in the temperature range 250-350 °C and strain rate range 0.0005-0.1 s-1. Investigation of stress-strain curves and microstructure of the compression specimen illustrate occurrence of dynamic recrystallization. To determining parameters of two suggested constitutive equations global optimization technique, genetic algorithm, was used. The predicted results by inverse method and ANN depicted a good agreement with the experimental data even if the ANN results has shown the best predicted...