Sharif Digital Repository

Cu/SiC nanocomposite powders with homogeneously distributed nanosize SiC particles were produced by high energy mechanical milling (MM). Scanning electron microscopy, transmission electron microscopy, X-ray diffraction, and micro-hardness and density measurements were performed to understand the effects of microstructure and hardness on compaction behavior during MM. The effects of SiC nanoparticle content and mechanical milling time on apparent density (AD) and tap density (TD) of the nanocomposite powders were systematically investigated. The Hausner ratio (HR), defined as TD to AD, were estimated to evaluate friction between the particles. Increasing MM duration and SiC content resulted... 

In the present work, three alumina-15 vol% zirconia composites with Y2O3, MgO as dopants and without oxide as dopant have been investigated. High energy ball milling (HEBM) provides the positive thermodynamic driving force for monoclinic to tetragonal transformation and it reduces starting temperature for the reverse martensitic transformation, meanwhile mobility of zirconium cations and oxygen anions are enhanced in zirconia by HEBM. The general, albeit heuristic, reasoning is corroborated by nanocrystallity, particle size and also the retained monoclinic seem to play an important role. After 10 h HEBM, approximately 28% zirconia tetragonal phase is achieved. Non-stoichiometric tetragonal... 

The compressibility behavior of Al-SiC nanocomposite powders was examined and the density-pressure data were analyzed by linear and non-linear compaction equations. SiC particles with an average size of 50 nm were mixed with gas-atomized aluminum powder (40 μm average size) at different volume fractions (up to 20 vol%) and compacted in a rigid die at various pressures. In order to highlight the effect of reinforcement particle size, the compressibility of micrometric SiC particles of two sizes (1 and 40 μm) was also examined. Analysis of the compressibility data indicated hindering effect of the hard ceramic particles on the plastic deformability of soft aluminum matrix, particularly at high... 

Solid-state joining of powder-metallurgy processed (P/M) Al-2vol% Al2O3 (15nm) nanocomposite by friction stir welding (FSW) was studied. The nanocomposite was prepared via high-energy mechanical milling followed by hot consolidation processes. The microstructure, mechanical properties and fracture behavior of the welds were evaluated and compared with FSWed wrought 1050 aluminum sheets (WAS). We have found that unlike WAS that can processed at various FSW conditions, the working window for the solid-state joining of P/M nanocomposite is narrow and only feasible at relatively high heating inputs. Microstructural studies showed the formation of melted zones with high hardness at the advancing... 

In this study, an attempt has been made to fabricate Cu-SiC nanocomposites by flake powder metallurgy and high-pressure torsion processing techniques at room temperature. Pure Cu and a mixture of Cu and nano-sized SiC powders were mechanically milled separately for 3 h and then green compacts were prepared by uniaxial pressing under 1 GPa pressure. The green compacts experienced 6-turn high-pressure torsion under a pressure of 6 GPa to prepare bulk Cu and Cu-SiC samples. The microstructures of the consolidated samples were characterized using an X-ray diffractometer and a high resolution scanning/transmission electron microscope, and the mechanical properties were evaluated by microhardness,... 

10Ce-TZP/Al2O3 nanoparticles as reinforcement can be a good substitute in aluminum matrix composites prepared through powder metallurgy. In this work, the effects of sintering temperature on the hardness, friction, and wear characteristics of Al-10Ce-TZP/Al2O3 composites have been investigated. Ce-TZP/Al2O3 nanocomposites were synthesized by the aqueous combustion method. About 7 wt% 10Ce-TZP/Al2O3-aluminum composites in the form of cylindrical samples were prepared at the sintering temperatures of 400°C, 450°C, and 500°C under an applied pressure of 600 MPa for 60 min. The experimental results show that the distribution of Ce-TZP/Al2O3 nanocomposite into the metal matrix is homogenous and... 

In the present work, ultrafine-grained Al-5vol.% Al2O3 nanocomposite was synthesized through mechanical milling followed by direct powder extrusion method. The characteristics of the processed nanocomposite were examined by electron microscopy (SEM and TEM), Xray diffraction (XRD), tensile test and Vickers hardness measurement. It was shown that the addition of the reinforcement nanoparticles accelerates the milling process of the aluminum matrix and enhances the grain refinement of the aluminum matrix. An improved mechanical strength as compared with Al-Al2O3 microcompoiste was obtained. A dimple-type fracture mode was observed, which is a clear evidence of micro-deformation. In addition,... 

Carbon nanotubes with unique physical and mechanical properties have shown great potential for biological applications, including tissue engineering and mimicking the structure and properties of human bones. In the present work, sol-gel synthesized nanocomposite powder of multi-wall carbon nanotube/hydroxyapatite characterized using field-emission scanning electron microscopy, transmission electron microscope, X-ray diffraction, Fourier transform infra-red spectroscopy and thermal analyses. The results show homogenous dispersion of nanotube in well-crystallized hydroxyapatite ceramic matrix. Scanning electron microscopy and transmission electron microscope observations show the sodium... 

Cu/SiC nanocomposite powders with homogeneously distributed nanosize SiC particles were produced by high energy mechanical milling (MM). Scanning electron microscopy, transmission electron microscopy, X-ray diffraction, and micro-hardness and density measurements were performed to understand the effects of microstructure and hardness on compaction behavior during MM. The effects of SiC nanoparticle content and mechanical milling time on apparent density (AD) and tap density (TD) of the nanocomposite powders were systematically investigated. The Hausner ratio (HR), defined as TD to AD, were estimated to evaluate friction between the particles. Increasing MM duration and SiC content resulted... 

In this work the effects of sintering temperature on the hardness, friction and wear characteristics of Al-10Ce-TZP/Al2O3 composites have been investigated. Aluminum and Ce-TZP/Al2O3 nanocomposite were selected as raw materials. Ce-TZP/Al2O3 nanocomposites were synthesized by the aqueous combustion method. 7 wt. % 10Ce-TZP/Al2O3 composites in the form of cylindrical samples were prepared at the sintering temperatures of 400, 450 and 500°C under an applied pressure of 600 MPa for 60 min. Wear tests were carried out using the pin-on-disk method under normal loads of 10 and 20 Kgf at constant sliding velocity of 0.25 m/s. The surfaces of the worn nanocomposite were examined by scanning electron... 

A zirconia/alumina nanocomposite stabilized with cerium oxide (Ce-TZP/Al2O3 nanocomposite) can be a good substitute as reinforcement in metal matrix composites. In the present study, the effect of the amount of 10Ce-TZP/Al2O3 particles on the microstructure and properties of Al/(10Ce-TZP/Al2O3) nanocomposites was investigated. For this purpose, aluminum powders with average size of 30μm were ball-milled with 10Ce-TZP/Al2O3 nanocomposite powders (synthesized by aqueous combustion) in varying amounts of 1, 3, 5, 7, and 10wt.%. Cylindrical-shape samples were prepared by pressing the powders at 600MPa for 60min while heating at 400-450°C. The specimens were then characterized by scanning and... 

In this work, age hardening behavior of an ultrafine-grained (UFG) Al6063-0.8 vol.% Al2O3 nanocomposite produced via reactive mechanical alloying followed by hot extrusion method by means of T6 heat treatment was studied. The temperature and time of solutionizing and aging were optimized by the Taguchi method. The optimal heat treatment condition was found to be solutionizing at 510 °C for 1.5 h and aging at 170 °C for 8 h. The signal-to-noise (S/N) ratio and analysis of variance (ANOVA) revealed that the solutionizing temperature was the most significant factor. A novel cyclic solution treatment was developed for age hardening of Al6063-Al2O3 nanocomposite. The results showed a considerable... 

Al2O3-SiC composite ceramics were prepared by pressureless sintering with and without the addition of MgO, TiO2 and Y2O3 as sintering aids. The effects of these compositional variables on final density and hardness were investigated. In the present article at first α-Al2O3 and β-SiC nano powders have been synthesized by sol-gel method separately by using AlCl 3, TEOS and saccharose as precursors. Pressureless sintering was carried out in nitrogen atmosphere at 1600 °C and 1630 °C. The addition of 5 vol.% SiC to Al2O3 hindered densification. In contrast, the addition of nano MgO and nano TiO2 to Al 2O3-5 vol.% SiC composites improved densification but Y2O3 did not have positive effect on... 

Using flake powder metallurgy (FPM) technique, combined with high pressure torsion, super high strength-ductile Cu-CNT nanocomposite with high electrical conductivity is developed. The nanocomposite with 4 vol% CNT showed high tensile strength of ~474 MPa, high electrical conductivity of ~82.5% IACS as well as appreciable ductility of ~11%. According to microstructural studies, the excellent properties of the nanocomposite are attributed to the formation of trimodal grains, high density of twin and low angle grain boundaries, improvement in CNT and Cu interfacial bonding, and appropriate distribution and maintaining the microstructure of the nanotubes in the production process. The results... 

Achieving high densification parameter is an essential factor for metal-based composites to represent excellent mechanical characteristics. Among various compaction methods, double-pressing double-sintering (DPDS) has gained the attraction of researchers to fabricate metal-matrix composites (MMCs) as an efficient technique over the last decade. In this process, the powder will be pre-pressed and then pre-sintered; it helps reduce work hardening and prepare the sample for better densification in the next pressing and sintering step. By employing the above-mentioned method, carbon nanotube (CNT) reinforced aluminum nanocomposites; ZrB2 reinforced copper nanocomposites; and CNT reinforced... 

In this study, ultra-fine grained Cu and Cu + carbon nanotube (CNT) nanocomposites were prepared through a processes combining flake powder metallurgy, hot pressing, and high-pressure torsion (HPT). The effects of grain refinement and CNT reinforcement on the microstructure, hardness, wear resistance, and corrosion behavior of the newly developed nanocomposites were investigated. The results indicated that the HPT process decreased the grain size of Cu and Cu + CNT by 67.7% and 68.1%, respectively, and increased their microhardness by 151% and 132%. The addition of CNTs substantially improved the tribological behavior of Cu by generating a mechanically mixed carbon- and oxide-rich layer.... 

In this study, ultra-fine grained Cu and Cu + carbon nanotube (CNT) nanocomposites were prepared through a processes combining flake powder metallurgy, hot pressing, and high-pressure torsion (HPT). The effects of grain refinement and CNT reinforcement on the microstructure, hardness, wear resistance, and corrosion behavior of the newly developed nanocomposites were investigated. The results indicated that the HPT process decreased the grain size of Cu and Cu + CNT by 67.7% and 68.1%, respectively, and increased their microhardness by 151% and 132%. The addition of CNTs substantially improved the tribological behavior of Cu by generating a mechanically mixed carbon- and oxide-rich layer.... 

In this study, ultra-fine grained Cu and Cu + carbon nanotube (CNT) nanocomposites were prepared through a processes combining flake powder metallurgy, hot pressing, and high-pressure torsion (HPT). The effects of grain refinement and CNT reinforcement on the microstructure, hardness, wear resistance, and corrosion behavior of the newly developed nanocomposites were investigated. The results indicated that the HPT process decreased the grain size of Cu and Cu + CNT by 67.7% and 68.1%, respectively, and increased their microhardness by 151% and 132%. The addition of CNTs substantially improved the tribological behavior of Cu by generating a mechanically mixed carbon- and oxide-rich layer.... 

A modified plastic yield function is proposed to predict the consolidation behavior of nanostructured metal powders and metal-matrix nanocomposite powders under uniaxial compaction. The validity of the model is verified for nanocrystalline Al6063 (~100nm) alloy reinforced without and with 0.8vol.% Al2O3 nanoparticles (~25nm). The plastic deformation propensity of these powders is analyzed by linear compaction equations. The yield stress of the powder compacts is shown to be influenced by the nano-scale grains and the reinforcement nanoparticles  

A fine-grained Al-Mg/Al3Ti nanocomposite was fabricated by friction stir processing (FSP) of an aluminum-magnesium (AA5052) alloy with pre-placed titanium powder in the stirred zone. Microstructural evolutions and formation of intermetallic phases were analyzed by optical and electron microscopic techniques across the thickness section of the processed sheets. The microstructure of the nanocomposite consisted of a fine-grained aluminum matrix (1.5 μm), un-reacted titanium particles (<40 μm) and reinforcement particles of Al3Ti (<100 nm) and Mg2Si (<100 nm). Detailed microstructural analysis indicated solid-state interfacial reactions between the aluminum...