Sharif Digital Repository

Gaseous reduction of manganese ores has been studied as it is beneficial for both understanding the common ferromanganese production process and the development of new processes. Thermodynamics, kinetics, and the mechanisms of reduction by methane have been reviewed, supported by thermodynamic calculations from the commercial HSC Chemistry and FactSage software. While there were similarities in reduction process by CO and H2, methane was a more efficient reductant and yielded reduction levels beyond MnO, which was due to the large thermodynamic driving force for carbide formation by metastable methane. The practical aspects of gaseous reduction by methane, such as application of a... 

A mathematical time-dependent and isothermal model based on the grain model has been developed to simulate the kinetic and thermal behaviors of a porous iron oxide pellet undergoing chemical reactions with a mixture of hydrogen, carbon monoxide, carbon dioxide and water vapor. Its novelty consists in fact that it can deal with a multi-species reducing gas and oxide pellet. In spite of previous models in which the pure reductant was applied as reducing gas, this model can indicate an actual view of pellet reduction including the effects of reducing gas utility and reducing gas ratio. A finite volume fully implicit technique was applied for solving the governing equations. The model has been... 

A clean energy revolution is occurring across the world. As iron and steelmaking have a tremendous impact on the amount of CO2 emissions, there is an increasing attraction towards improving the green footprint of iron and steel production. Among reducing agents, hydrogen has shown a great potential to be replaced with fossil fuels and to decarbonize the steelmaking processes. Although hydrogen is in great supply on earth, extracting pure H2 from its compound is costly. Therefore, it is crucial to calculate the partial pressure of H2 with the aid of reduction reaction kinetics to limit the costs. This review summarizes the studies of critical parameters to determine the kinetics of reduction.... 

Aluminum reduction cells have benefited from point feeding technology for a long time, but there are still smelters which are using the old technology of center break and center feed system. Due to several factors this system is no longer approved and there have been a few attempts worldwide to upgrade these cells so as to implement the newer technology by applying mechanical and automation changes. In this paper we will present an attempt which was made in order to retrofit a so-called center break cell to point feeder cell. The results show that this project has decreased the energy consumption and anode effect frequency. Furthermore, there has been a significant increase in current... 

We derive a new non-linear two dimensional model for melt flows and interface instability in aluminum reduction cells. This model is based on non-linear de St. Venant shallow water equations and contains the main features of an aluminum reduction cell. In this model we consider linear friction terms but in a new way that has not been considered in previous works. Our results are in good agreement with the results of simulation of viscous flow. This model is applicable both in determination of melt flows in molten aluminum and cryolite layers and also in finding the extreme limit for stability of interfacial waves in an aluminum reduction cell