Sharif Digital Repository

Very fine alumina nanoparticles were loaded in novolac type phenolic resin (PF) using solution mixing method. The concentration of nanoalumina in PF was varied between 2.5 to 20 wt%. All the compounds were compression molded and then subjected to scanning electron microscopy (SEM), tensile, flexural, and dynamic mechanical analysis (DMA) tests. SEM analysis showed that the nanoalumina were dispersed uniformly at low concentrations, however, at high concentrations, dispersion was suppressed leading to agglomerates in the composites. Mechanical testing revealed that the nanoalumina had a great influence on the strength and stiffness of PF resin particularly at concentrations below 5 wt%.... 

The present work focused on the characterization of mechanical properties of novolac phenolic resin (PF) filled with two types of clays, including modified and unmodified ones, and multiwalled carbon nanotube (MWCNT). It was found that the solution mixing method is able to disperse the nanoparticles within the PF resin appropriately. It was also shown that the unmodified clay (Closite Na+) has the highest influence on the mechanical properties possibly due to the good level of dispersion as well as the good interfacial interaction. Theoretical analysis based on the rubber elasticity theory showed that the nanoparticles influence the evolution of crosslinking density and network structure  

Electrical behavior of hybrid conductive composites made of phenolic resin, graphite woven, glass woven and graphite nano powder has been studied for the first time in the present research to apply as collecting plates in electro static precipitators. To this purpose, two types of four-layer composites smeared with phenolic resin by different amounts of graphite nano powder then produced at 120°C and 200 bars with proper curing cycle. Finally, electrical resistivity of all the plates undergoing impact loading after different rapping cycles was measured by means of a repetitive rapping tester system particularly manufactured for this task. This study performs changes in mechanical behavior of... 

Kinetics of oxidation of MgO-C refractory bricks containing 14.3% graphite, 80.9% magnesia, and 4.8% phenolic resin is investigated comprehensively. Effect of temperature and grain size distribution on the rate of oxidation of graphite is evaluated by application of a mathematical model developed on the basis of shrinking core/progressive conversion regime to the gas-solid processes involved. Incorporation of the experimental data into the mathematical model indicates that a mixed controlling mechanism governs the oxidation rate. Three activation energies were recognized: (a) 68 kJ/mol for chemical adsorption of gas on the surface of the graphite flakes, (b) 22 kJ/mol for pore diffusion of... 

Coating of graphite flakes with MgO/carbon nanocomposite was carried out via gaseous state reaction between mixture of Mg metal, CO gas and graphite flakes at 1000 °C. XRD and FE-SEM analysis of coating showed that the coating was comprised of MgO nano particles and amorphous carbon distributed smoothly and covered the graphite surface evenly. Thermodynamic calculations were employed to predict the reaction sequences as well as phase stability. The effect of coating on water wettability and oxidation resistance of graphite was studied using contact angle measurement and TG analysis, respectively. It was demonstrated that the reaction between Mg and CO could result in MgO/C nanocomposite... 

This work presents the catalytic graphitization process of phenolic resins (PR's) by addition of in situ nano-Fe particles as catalyst. Pyrolysis treatments of prepared compositions including various contents of nano-Fe particles were carried out at 600–1200 °C for 3 h under reducing atmosphere and graphitization process were evaluated by different techniques such as X-Ray diffraction (XRD), Field Emission Scanning Electron Microscopy (FESEM), High Resolution Transmission Electron Microscopy (HRTEM), Simultaneous Thermal Analysis (STA) and Raman spectroscopy that mainly performed to identify the phase and microstructural analysis, oxidation resistance and extend of graphitized carbon... 

In the present paper, phase and microstructural characterization of low carbon MgO-C refractories with addition of Fe-catalyzed phenolic resins as binder were investigated. Initially, phenolic resin was modified using various amounts of Fe particles as catalyst originated from iron nitrate ([Fe(NO3)3·9H2O]). The MgO-C matrix compositions were prepared by using 7% of modified phenolic resin, shaped and cured at 200 °C for 24 h. The cured samples were coked in the temperature range from 800 to 1400 °C and then characterized by XRD and FE-SEM techniques. Based on attained results, in-situ graphitic carbons, particularly in carbon nanotubes (CNTs) network were gradually formed from Fe-catalyzed... 

Effect of alumina nanoparticle (ANP) on the properties of rubber compounds based on nitrile-butadiene-rub- ber (NBR) and NBR/phenolic-resin (PH) blend is examined. To investigate the surface characteristics of the nanoparticles on the performance of nanoalumina- filled compounds, trimethoxyvinylsilane (MVS) is attached chemically on the surface of ANP through an appropriate functionalization process. Various NBR and NBR/Ph compounds filled with ANP and functionalized ANP (f-ANP) are prepared via melt mixing using traditional open two-roll mill. Microscopic analysis carried out by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) reveals good dispersion of... 

The phenolic-based brake friction composites containing 0, 1, 2 and 4 vol% carbon fiber were fabricated in this study. Thermogravimetric analysis (TGA) revealed the adverse impact of carbon fiber on the thermal stability of the composites under air atmosphere. Differential scanning calorimetry (DSC) of the uncured samples indicated the positive impact of carbon fiber on the crosslink density of the phenolic resin. Viscoelastic results drawn from the dynamic-mechanical analysis (DMA) suggested that inclusion of carbon fiber increased the storage modulus and decreased the damping factor of the frictional composites. The tribological behavior of the specimens was assessed with a chase type... 

To investigate the effect of short carbon fibre on the tribological behavior of phenolic resin-based friction materials, a reference friction composite holding various ingredients without short carbon fibre, and three friction composites holding 1, 2 and 4 vol% carbon fibre were formulated. The dynamic-mechanical and thermogravimetric analyses showed the increase of storage modulus and reduction of thermal stability, respectively, with incorporation of carbon fibre into the brake composites. The tribological characterizations revealed that the coefficient of friction (COF) and specific wear rate of the friction composites dropped with addition of carbon fibre into the composites. Carbon... 

In the present paper, phase and microstructural characterization of low carbon MgO-C refractories with addition of Fe-catalyzed phenolic resins as binder were investigated. Initially, phenolic resin was modified using various amounts of Fe particles as catalyst originated from iron nitrate ([Fe(NO3)3·9H2O]). The MgO-C matrix compositions were prepared by using 7% of modified phenolic resin, shaped and cured at 200 °C for 24 h. The cured samples were coked in the temperature range from 800 to 1400 °C and then characterized by XRD and FE-SEM techniques. Based on attained results, in-situ graphitic carbons, particularly in carbon nanotubes (CNTs) network were gradually formed from Fe-catalyzed... 

This article examines the physical and mechanical characteristics of mixtures of two different synthetic rubbers, namely styrene-butadiene rubber (SBR) and nitril-butadiene rubber (NBR), with novolac type phenolicresin (PH). According to Taguchi experimental design method, it is shown that the addition of PH increases the crosslinking density of rubber phase probably due to its curative effects. Thermal analysis of the blends indicates that, contrary to NBR/PH blend, thermal stability of SBR/PH blend is dependent on sulfur content due to predominant polysulfidic crosslinks formed in SBR. Slight shift in glass-transition temperature (Tg) of pure SBR and NBR vulcanizates by the addition of PH... 

Both natural montmorilonite (CN) and organically modified montmorilonite (CB) improved significantly the mechanical performance of novolac phenolic resin (PF)/woven glass-fiber (GF) composites due to their nanodispersion and good interfacial interaction with the matrix. It was revealed that the incorporation of 2.5 wt% of the clays enhances the elastic modulus up to 38% for CN and 43% for CB. Aging of PF/GF composites at various aqueous solutions, i.e. water, brine and acidic environments, increased stiffness of the composite (∼100-250% increase in elastic modulus) due to possible secondary crosslinking caused by water molecules and hydroxyl groups of PF resin. However, aging led to the... 

In the present article, cure kinetics of a commercially available composite friction material used in railroad vehicles is investigated using the rheometer measurements. Effect of ingredients of friction material compound, including rubber matrix, phenolic resin, and fillers, on overall cure kinetics of friction compound is also investigated by comparing the cure kinetics of friction material and rubber matrix compound. A phenomenological model and an Arrhenius-type equation is developed for cure kinetics and induction time of both friction material and rubber matrix. The parameters of the models are extracted from experimental data, using the rheometer at different temperatures and...