Sharif Digital Repository

In this paper, the effects of annealing temperature and time on mechanical properties and bond strength of aluminum clad steel sheet are evaluated. The results indicate that there exist an optimum annealing temperature and time for achieving a suitable formability and bonding strength between the clad layer and base metal. At this annealing time and temperature, the brittle intermetallic layer at the intimate interface of the layers is minimized. © 2003 Elsevier Ltd. All rights reserved  

An approach for calculating weld efficiency from the results of a peel test has been developed for 5754-aluminum strips. The method is based on estimating the effective load-bearing area of peel test specimens. A convincing agreement between the results and the theoretical model-earlier developed by Wright et al. (Metals Technol. 5 (1978) 24)-has been found. The influence of surface expansion and rolling pressure on the weld efficiency has been studied by the new approach. © 2002 Elsevier Science B.V. All rights reserved  

The accumulative roll bonding (ARB) process was carried out on a high purity alloy (AA1100) and a particle containing aluminium alloy (AA3003) for up to eight cycles. The electron backscattered diffraction (EBSD) method was utilised to investigate the microstructural and microtextural evolution in ARB processed sheets. The results indicate that the lack of second phase particles in pure aluminium hinders grain refinement and leads to the formation of unrefined bands, which results in the increase of the overall texture intensity and the development of a strong texture. Asubmicrometre grain structure in this alloy develops at the final stages of the process. It was also found that the... 

An ultrafine grained (UFG) aluminum sheet was produced using severe plastic deformation (SPD) by a process known as accumulative roll bonding (ARB). Electron Back Scattered Diffraction (EBSD) method and Transmission Electron Microscopy (TEM) were utilized for characterization of the subgrain and grain structures of the processed sheets. The results indicate that different mechanisms at different levels of strain lead to the gradual evolution of ultrafine or nanocrystalline grains. Grain fragmentation as well as the development of subgrains are the major mechanisms at the early stages of ARB. Strain induced transformation of low angle to high angle grain boundaries and formation of a thin... 

Al-3003/Zn bi-layer soldering sheets were produced using roll bonding process at different reductions in both cold and hot conditions. The bond strengths of the bi-layer sheets were measured by peel test before and after supplemental annealing treatment. The peeled surfaces were examined using optical and scanning electron microscopy. The results indicate that by increasing the reduction in thickness during rolling and/or the annealing treatment the bond strength improves. Additionally, the decrease of initial sheet thickness and increase of rolling temperature can effectively improve the bond strength. Microscopic examinations show that the fracture type of Al-3003/Zn sheets is... 

Commercially pure aluminum sheets, AA 1050, are processed by accumulative roll bonding (ARB) up to eight cycles to achieve ultrafine-grained (UFG) aluminum as primary material for mechanical testing. Optical microscopy and electron backscattering diffraction analysis are used for microstructural analysis of the processed sheets. Strain rate sensitivity (m-value) of the specimens is measured over a wide range of strain rates by stress relaxation test under plane strain compression. It is shown that the flow stress activation volume is reduced by decrease of the grain size. This reduction which follows a linear relation for UFG specimens, is thought to enhance the required effective (or... 

Butt joining of Al-Cu bilayer sheet produced by cold roll bonding was studied through friction stir welding (FSW). A defect free joint was obtained. Flow patterns and mixing of two layers during FSW were investigated. Microstructural investigations and hardness profile measurements were carried out. It is shown that material flow in stir zone leads to the formation of banding structure in Cu layer at advancing side. Traces of Al particles along with Al-Cu intermetallic compounds exist in the fined grain region of this banding structure which leads to higher hardness values  

Accumulative roll bonding (ARB) is one of the effective severe plastic deformation methods for developing very fine grained nanostructures. In the present work, grain refinement and microstructural changes of magnesium AZ31 alloy during ARB process was investigated. Sheet specimens up to 256 cold welded layers (eight ARB cycles) were prepared. Evolution of the microstructure was observed using optical microscopy. It is shown that various mechanisms such as rotational recrystallisation (RRX) and twinning are involved in grain refinement at different passes. Increasing the number of ARB cycles leads to an ultra fine grain (UFG) microstructure (almost 500 nm) surrounded by nanoscale grain zones... 

In this study, accumulative roll bonding (ARB) process was carried out on an AA1100 aluminum sheet up to 10 cycles. Electron backscattering diffraction (EBSD) method was utilized to investigate the microstructural evolution during the ARB process. It was observed that the ARB is a promising process for fabricating ultra-fine grained structures in aluminum sheets. The results indicate that several mechanisms are responsible for the microstructural changes at different levels of strain during this process. Grain subdivision as well as the development of sub-grains are the major mechanisms at the early stages of ARB. Strain induced transition of low angle to high angle grain boundaries and the... 

Aluminium matrix composites reinforced with submicrometre and nanosize Al 2O 3 particles were successfully manufactured in the form of sheets through eight cycles of accumulative roll bonding process. The mechanical properties of the produced composite are compared with accumulative roll bonded commercially pure aluminium. It is shown that only 1 vol.-% of submicrometre or nanosize alumina particles as reinforcement in the structure can significantly improve the yield and ultimate tensile strengths. Scanning electron microscopy revealed that particles have a random and uniform distribution in the matrix especially in the less volume fraction of alumina particles, and strong mechanical... 

Accumulative roll bonding (ARB) was successfully used as a severe plastic deformation method to produce Al-SiC nanocomposite sheets. The effects of process pass and amount of SiC content on microstructure and mechanical properties of the composites are investigated. As expected, production of ultrafine grain structures by the ARB process as well as nanosize particulate reinforcements in the metal matrix composite (MMC) resulted in excellent mechanical properties. According to the results of the tensile tests, it is shown that the yield and tensile strengths of the composite sheet increased with the number of ARB cycles without saturation at the last cycles. Scanning electron microscopy (SEM)... 

Recently accumulative roll bonding has been used as a novel method to produce particle reinforced metal matrix composites. In this study, aluminum matrix composite reinforced by submicron particulate alumina was successfully produced and the effects of number of ARB cycles and the amount of alumina content on the microstructure and mechanical properties of composites were investigated. According to the results of tensile tests, it is shown that the yield and tensile strengths of the composite are increased with the number of ARB cycles. Scanning electron microscopy (SEM) reveals that particles have a random and uniform distribution in the matrix by the ARB cycles and a strong mechanical...