Sharif Digital Repository

Ring rolling is one of the most significant methods for producing rings with highly precise dimensions and superior qualities such as high strength uniformity, all accomplished without wasting any materials. In this article, we have achieved analytical formulas for calculating the pressure and shear friction over the contact arcs between the rollers and ring in the ring rolling process for the material in general nonlinear hardening property. We have also asserted the best mathematical model to predict friction for rolling processes. The method we use is based on calculating the analytical stress distribution. In other words, by using of Saint-Venan principal the stress components are... 

In this research the deformation of wire in flat rolling process has been investigated. A theoretical relationship has been developed to relate the reduction in height of wire to the width of contact area between the rolls and wire. This relationship depicts that the width of contact area is proportional to square root of reduction in height of wire. Using that relationship the width of contact area for wires of different diameter have been calculated and compared with the appropriate experimental data after flat rolling. Also, a relationship is developed to assess the effect of reduction in height of wire on the lateral spread in wire flat rolling process. Moreover, the effect of material... 

In this paper the finite element method and Monte Carlo model are coupled to simulate the grain size distribution of inhomogeneously deformed copper wire after annealing. The wire flat rolling process is chosen as an inhomogeneous deformation. The finite element method is utilized to calculate the stored energy distribution due to deformation and is then used in Monte Carlo model to obtain the distribution of grain size. A new relationship is developed to simulate the nucleation in recrystallization phenomenon. The modeling results are compared with the experimental results and an acceptable agreement is achieved. © 2006 Elsevier B.V. All rights reserved  

A mathematical model is proposed to predict the flow stress behaviour of aluminium alloys under hot rolling conditions. To do so, a dislocation model for evaluating flow stress during deformation is coupled with a finite element analysis to access metal behaviour under non-isothermal and variable strain rate conditions. Then, with the aid of the proposed model, a hot strip rolling process was simulated. In order to verify modelling results, flow stress behaviour of an aluminium alloy is studied employing hot compression tests in various temperatures and strain rates and the model was examined on this material. Non-isothermal hot rolling experiments were carried out and good agreement was... 

In this paper an integrated model has been developed that is capable of considering the effects of process parameters on the thermo-mechanical behaviour of the work-roll and the strip during hot rolling operations. The commercially finite element package ABAQUS is utilized to solve the governing equations, while an elasto-viscoplastic material behaviour is utilized in the model. The model may be employed in single-pass as well as multi-pass rolling layouts. Various aspects of the hot rolling process are predicted including temperature field and thermo-mechanical stresses within the work-roll as well as temperature, strain, and residual stresses distributions within the strip. To assess the... 

An examination of the influence of rolling path change on the static recrystallization behavior of commercial purity aluminum was performed in the present work. Aluminum strips were cold rolled to a reduction of 50 % under various rolling sequences, i.e. single-pass, double-pass from one direction and with reverse directions, and were then annealed in 290 °C for different durations, while mechanical evaluations such as hardness and tensile tests were used to study the mechanical response of cold deformed and annealed samples. It was indicated that a variation in the recrystallization kinetics of the cold rolled aluminum strips takes place when the rolling path is altered from single to... 

A mathematical model was developed to assess thermomechanical behavior of work rolls during warm rolling processes. A combined finite element analysis-slab method was first developed to determine thermal and mechanical responses of the strip being rolled under steady-state conditions, and then, the calculated roll pressure and temperature field were utilized as the governing boundary conditions for the thermomechanical problem of the work roll. Finally, the thermomechanical stresses within the work rolls were predicted by a thermoelastic finite element approach. The results of the model indicate that, in warm strip rolling, thermal and mechanical stresses developed in the work rolls are... 

Effect of deformation path change on the static strain aging of low carbon steel was studied in this work. In the first stage, strip samples were subjected to cold rolling processes under different paths with the same total reduction in thickness while the deformation behaviors of the rolled samples were also evaluated using a mathematical analysis. Then, cold-rolled strips were aged in room temperature up to 45 days while hardness and tensile evaluations were performed to assess the mechanical properties of the as-rolled and the aged samples. Finally, the influence of rolling pass schedule on the subsequent strain aging phenomenon was investigated by means of the experimental results and... 

In this research, the samples of a low carbon steel sheet were rolled up to a thickness prestrain of 67% at three different temperatures consisted of room, blue brittleness, and subzero temperature. Microhardness, SEM, and tensile tests were carried out to evaluate the static recrystallization kinetics defined by the Avrami equation, microstructural evolution, and mechanical properties. It was found that the Avrami exponent is altered with change in prestrain temperature and it achieves the value of 1 to 1. 5. Moreover, it was indicated that prestraining at subzero temperature followed by annealing at 600 °C leads to considerable enhancement in tensile properties and kinetics of static... 

In this paper, Ti-6Al-4V/TiC composite was fabricated by VIM furnace and graphite crucible. X-ray diffraction analysis and EDS techniques were used to identify the phases in the material. Microstructure characteristics of the Ti-6Al-4V/TiC composite were evaluated by means of optical microscopy. The tensile test was performed at room temperature after hot-rolling of the samples in the beta phase field. The results revealed that at different melting times, three kinds of precipitates are formed in the microstructure including grain boundary, eutectic and transgranular precipitates. The size of transgranular precipitates was significantly larger than that of the other two types of carbides and... 

A finite element analysis was developed to determine thermomechanical behaviours of strip and work-roll during cold rolling process under practical rolling conditions. The velocity field was first obtained using a rigid-plastic finite element formulation and then it was used to assess the strain and stress distributions within the strip and at the same time, a thermal finite element model based on streamline upwind Petrov-Galerkin scheme was employed to predict temperature distribution within the metal being rolled. In the next stage, the predicted temperature and stress fields at the contact region of strip/work-roll were employed as the boundary conditions to evaluate the thermomechanical... 

This paper presents a new scheme to apply artificial neural network (ANN) in prediction of static recrystallization (SRX) kinetics. Firstly, based on empirical data of SRX kinetics, a mathematical model is suggested to construct a neural network. Then, an appropriate neural network is trained on the basis of the first and the second derivatives of recrystallized fraction with respect to time. Finally, a thermo-mechanical finite element analysis is coupled with the proposed ANN to predict static recrystallization kinetics in hot rolling process of AA5083. To verify the model, the predicted results and the experimental data are compared and it is observed that there is a good consistency...