Sharif Digital Repository

Dissimilar Al/Cu joints were produced through simple cold compression technique. The influence of different reductions (40, 53 and 66 %) on the joint strength was studied. Also, the effect of heat treatment on the joints’ mechanical characteristics was investigated using a modified miniature shear test. Microscopical examinations by means of optical and scanning electron microscopes were conducted and results confirmed that acceptable joints produced through 53 and 66 % deformations. According to the shear test results, it was revealed that post-weld heat treatment influenced the joint’s strength and caused strength enhancement in the samples which were not subjected to annealing prior to... 

Friction stir welding (FSW) of thermoplastic materials is an attractive but a challenging process due to inherent chemical and mechanical characteristics of polymeric materials. In the present work, thermo-mechanical models were employed to investigate the effect of processing parameters on of FSW of polycarbonate (PC). The heat flux during the joining process was localized around the PC join line and led to the formation of circular rings on the upper surface. According to the simulation results, increasing the tool rotational velocity reduced the temperature gradient and decfeased the suseptibelity of crack formation around the joint line. Cracks were formed at low frictional heats and... 

Solid-state joining of powder-metallurgy processed (P/M) Al-2vol% Al2O3 (15nm) nanocomposite by friction stir welding (FSW) was studied. The nanocomposite was prepared via high-energy mechanical milling followed by hot consolidation processes. The microstructure, mechanical properties and fracture behavior of the welds were evaluated and compared with FSWed wrought 1050 aluminum sheets (WAS). We have found that unlike WAS that can processed at various FSW conditions, the working window for the solid-state joining of P/M nanocomposite is narrow and only feasible at relatively high heating inputs. Microstructural studies showed the formation of melted zones with high hardness at the advancing... 

The relation between process parameters and properties of polycarbonate (PC) sheet after friction stir welding (FSW) was investigated. Effects of FSW tool rotation speed (ω), travelling speed (V), tilt angle (α) and plunge depth on material flow, joint tensile strength, flexural strength, impact energy and hardness were investigated. It is shown that at low and high levels of heat input sound joints cannot be attained. At low heat inputs, the local temperature is not high enough to decrease the viscosity of the polymer to fill the interface, and thus voids and large planar cracks are formed in the joint root and stir zone. At high heat inputs, expelling of materials due to high peak...