Sharif Digital Repository

Solidification cracking is one the most common types of cracking in the weld of the aluminum alloys. Although some numerical models have been developed for investigation of the solidification cracking, the effect of the grain misorientation on the solidification cracking susceptibility (SCS) of a weld has rarely been considered. This work studies the effect of the angle between the primary arms of the dendrites on the SCS. Hence, a solidification cracking model was developed given the grain misorientation in the convergence condition. The model was investigated for Al-Cu alloys. When the grain boundary energy was considered in the model, there was an increase in the SCS for misorientation... 

As the lightest structural alloys, magnesium alloys offer significant potential for improving the energy efficiency of various transportation systems. The lack of sufficient weldability of Mg alloys is a crucial barrier to their potential use in safety-critical applications. Porosity formation, grain structure engineering, solidification cracking, liquation, and liquation cracking are the key metallurgical challenges to obtain reliable and robust fusion welds in Mg alloys. This critical review highlights the current understating regarding controlling the metallurgical phenomena during fusion welding of Mg alloys and discusses the unresolved metallurgical challenges to shed light on the path... 

A series of samples with different compositions and parameters were welded together. The alloys were based on Ni-8Al-8Cr-l.5Mo-0.01B %wt composition with Zr additions of 1 and 3 %wt. Crack-free full-penetration welds of castable nickel aluminide alloy were performed using autogenous GTAW technique. It was found that Ni-Ni5Zr eutectic was associated with solidification cracks. Alloys were fully dendritic and also, weld metal consisted of columnar and axial dendrites beside the fusion line and in the middle, respectively. Optical and scanning electron microscopy (SEM) techniques were employed to characterize the composition as well as the weld structure. X-Ray diffraction was utilized to...