Sharif Digital Repository

Tailored welded blanks (TWBs) technology can give the important possibilities to obtain components in the automobile industry. Friction stir welding (FSW) is a joining approach, which can adhere parts well with desired properties in weld zone. In this article, the main aim is investigation the effect of weld zone orientation on forming limit diagram (FLD) of the TWBs using experimental and finite element model. Three TWBs are produced FSW with three different orientations of weld zones including 00, 450 and 900 against major stress direction. The microstructure of the weld zones is divided and then observed via metallography procedures. Tensile tests are carried out to determine the... 

Today, tailored welded blank sheets have found various applications in automotive, aeronautic and many other industrial fields. One of the most efficient methods for production of tailored welded blank sheets is application of the friction stir welding process. In the present article, the effect of friction stir welding parameters on the microstructure and mechanical properties of heterogeneous tailored welded blank sheets made from aluminium alloys of types 5083-H12 and 6061-T6 with the similar thickness of 1.5 mm is studied. The considered parameters are rotational speed of the tool, linear speed of the tool, pin diameter and shoulder diameter. In order to come by a tailored welded blank... 

Numerous advantages of application of tailor welded blanks (TWBs) in automobile industry, namely reduction of weight, fuel consumption and air pollution, have made the manufacturers eager to investigate in this field. On the other hand, while experiments generally provide valuable information in regard with mechanical behaviors, but utilization of simulation methods has extended vastly due to time and cost saving issues. One challenging issue in numerically analyzing the forming behavior of transversely welded TWBs, welded by laser welding methods, has been the presence of weld zone. While some researchers believe that during simulation, the weld zone can be neglected due to its minority and... 

This paper proposes an inverse isogeometric analysis to estimate the blank and predict the strain distribution in sheet metal forming processes. In this study, the same NURBS basis functions are used for drawing a final part and analysis of the forming process. In other words, this approach requires only one modeling and analysis representation, in contrast to inverse FEM. This model deals with minimization of potential energy, deformation theory of plasticity, and infinitesimal deformation relations with considering a new non-uniform friction model. One advantage of the presented methodology is that the governing equations are solved in two-dimensional space without concerning about... 

A new model is proposed to predict the Forming Limit Diagrams (FLDs) of Tailor Welded Blanks (TWBs). This model is derived by modification of the Marciniak and Kuczynski (MK) analysis and imposing the weld constraints to deformation state of each blank at each strain increment. Based on this model, it is possible to predict the strains of both weaker and stronger blanks once necking occurs. By comparison to the experimental results of two laser welded TWBs, it is demonstrated that this model provides a close prediction of FLD of TWBs, when necking occurs far from the weld line at a region out of HAZ (Heat Affected Zone) and close to it so that it is affected by the weld line constraints  

In this study, the mechanical properties, formability and forming limit diagrams (FLDs) of the tailor-welded blanks (TWBs) produced by friction stir welding (FSW) were analyzed experimentally. At first, the suitable FSW parameters were achieved. The formability and FLDs of TWBs were evaluated for sheets with the same or different thicknesses and compared to the base metal sheet. This study was performed on low carbon steel (St14) sheets with a lot of applications in automobile industries. The welded zone properties were evaluated by some experiments. The tensile test, micro hardness testing, and metallographic studies were done. The effect of welding seam directions on formability and FLD...