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    Solidification Simulation During Direct Metal Deposition of Functionally Graded Material

    , M.Sc. Thesis Sharif University of Technology Rahmanizadeh, Shayan (Author) ; Akbari, Javad (Supervisor) ; Tavakoli, Roholla (Supervisor)
    Abstract
    Additive manufacturing can be considered as a revolution in the manufacturing industry. The unique capabilities of this technology have led to the removal of many obstacles to the construction of complex and special parts. In this study, with the aim of further understanding how the gradient region is formed, the possibility of detecting the microstructure and finally the properties of the gradient piece made, a solidification process has been simulated in direct metal deposition. The results of this study include calculating the heat distribution during the process and obtaining a thermal history of the fabricated part, calculating the dimensions of the molten pool and the heat affected... 

    Effect of pressure on heat transfer coefficient at the metal/mold interface of A356 aluminum alloy

    , Article International Communications in Heat and Mass Transfer ; Volume 39, Issue 5 , 2012 , Pages 705-712 ; 07351933 (ISSN) Fardi Ilkhchy, A ; Jabbari, M ; Davami, P ; Sharif University of Technology
    Abstract
    The aim of this paper is to correlate interfacial heat transfer coefficient (IHTC) to applied external pressure, in which IHTC at the interface between A356 aluminum alloy and metallic mold during the solidification of casting under different pressures were obtained using the inverse heat conduction problem (IHCP) method. The method covers the expedient of comparing theoretical and experimental thermal histories. Temperature profiles obtained from thermocouples were used in a finite difference heat flow program to estimate the transient heat transfer coefficients. The new simple formula was presented for correlation between external pressure and heat transfer coefficient. Acceptable... 

    Reactive friction-stir processing of nanocomposites: effects of thermal history on microstructure–mechanical property relationships

    , Article Materials Science and Technology (United Kingdom) ; Volume 33, Issue 15 , 2017 , Pages 1776-1789 ; 02670836 (ISSN) Khodabakhshi, F ; Kokabi, A. H ; Simchi, A ; Sharif University of Technology
    Abstract
    The effects of thermal history on the microstructure and mechanical properties of a friction-stir-processed Al–Mg–TiO2 (3 vol.-%, 20 nm) nanocomposite were studied. It is shown that, with increases in peak temperature, a more uniform distribution of nanoparticles in the metal matrix, and a refined grain structure, are attained. Transmission electron microscopy indicated that the mechanism of grain refinement is influenced by the hard inclusions, changing from discontinuous to continuous dynamic recrystallisation. A fine-grained nanocomposite (average grain size of 3 µm) with a uniform distribution of nanoparticles is obtained after four fully-overlapping passes at 1200 rev min−1 and 100 mm... 

    Master sintering curves of a nanoscale 3Y-TZP powder compacts

    , Article Ceramics International ; Volume 35, Issue 2 , 2009 , Pages 547-554 ; 02728842 (ISSN) Mazaheri, M ; Simchi, A ; Dourandish, M ; Golestani Fard, F ; Sharif University of Technology
    2009
    Abstract
    The sintering behavior of commercially available granulated ZrO2-3 mol% Y2O3 (3Y-TZP) powder compacts with an aggregate size of 75 nm was studied. The shrinkage response of the powder compacts during non-isothermal sintering was measured in a sensitive dilatometer at different heating rates. Densification and grain growth were also studied after isothermal firing in air according to different sintering cycles. The sintering and grain growth activation energy was estimated to be QS = 485 ± 12 kJ mol-1 and QG = 546 ± 23 kJ mol-1, respectively. Using the estimated Q-values, the master curves for sintering and grain growth were established and used for prediction of the densification and... 

    Experimental and theoretical evaluations of thermal histories and residual stresses in dissimilar friction stir welding of AA5086-AA6061

    , Article International Journal of Advanced Manufacturing Technology ; Volume 61, Issue 1-4 , 2012 , Pages 149-160 ; 02683768 (ISSN) Jamshidi Aval, H ; Serajzadeh, S ; Kokabi, A. H ; Sharif University of Technology
    2012
    Abstract
    In this work, the thermomechanical responses during the dissimilar friction stir welding of aluminum alloys have been evaluated employing a three-dimensional model and the finite element software ABAQUS. Furthermore, welding experiments have been conducted under different working conditions and the temperature variations during and after welding as well as the produced residual stresses in various positions of the welded samples were measured using hole-drilling technique. The model results were then examined by experimental data, and a reasonable agreement was observed. It is found that tool rotational speed significantly affects the amount of maximum tensile residual stress while traverse...