Sharif Digital Repository

Knowledge of process parameters during and after hot rolling is a significant requirement in order to produce a material with the desired microstructures and mechanical properties. In continuous hot rolling mills, different stages may exist, including water descaling, rolling stands, interstand sections, and run-out table. In each of these sections, various thermal and/or mechanical conditions are applied on the rolling metal that would affect material response in successive stages. In other words, an integrated model should be employed in hot rolling operations to evaluate metal behavior and microstructural events at the same time. Therefore, the thermal-mechanical response as well as... 

By reformulating the governing equations of the first-order theory into those describing the interior and edge-zone problems of the plate, closed-form solutions are presented for analysis of functionally graded circular sector plates with vertex angle (Formula presented.) whose radial edges are simply supported and subjected to transverse loading and heat conduction through the plate thickness. Various types of clamped, simply supported, and free-edge boundary supports are considered on the circular edge of the plate. The material properties are graded through the plate thickness according to a power-law distribution of the volume fraction of the constituents. The effects of material... 

In this paper, a hierarchical multi-scale technique is developed to investigate the thermo-mechanical behavior of nano-crystalline structures in the presence of edge dislocations. The primary edge dislocations are generated by proper adjustment of atomic positions to resemble discrete dislocations. The interatomic potential used to perform atomistic simulation is based on the Finnis-Sinclair embedded-atom method as many-body potential and, the Nose-Hoover thermostat is employed to control the effect of temperature. The strain energy density function is obtained for various representative volume elements under biaxial and shear loadings by fitting a fourth order polynomial in the atomistic... 

A size-dependent, explicit formulation for coupled thermoelasticity addressing a Timoshenko microbeam is derived in this study. This novel model combines modified couple stresses and non-Fourier heat conduction to capture size effects in the microscale. To this purpose, a length-scale parameter as square root of the ratio of curvature modulus to shear modulus and a thermal relaxation time as the phase lag of heat flux vector are considered for predicting the thermomechanical behavior in a microscale device accurately. Governing equations and boundary conditions of motion are obtained simultaneously through variational formulation based on Hamilton's principle. As for case study, the model is... 

In this work, inhomogeneous swelling of the temperature-sensitive PNIPAM hydrogel is investigated with application to micro-valves. In this regard, a modified model is considered, and an analytical solution of the inhomogeneous swelling of a hydrogel jacket coated on a rigid pillar is performed, which is valuable for the conceptual design of the micro-valve. Then, finite element implementation of the modified model is carried out, and its validity is verified by both the analytical and experimental results. Thereafter, thermo-mechanical behavior of the micro-valve is investigated considering the coupling between the inhomogeneous swelling of the jacket and contact problems due to the... 

In this paper an integrated model has been utilized to predict thermo-mechanical behavior during friction stir welding of an aluminum alloy. A finite element code, ABAQUS, is employed to solve the governing equations of heat conduction and plastic deformation, while a rigid - viscoplastic material behavior is utilized and effects of different thermal and mechanical boundary conditions are considered in the simulation. To assess the accuracy of the model, predicted results have been compared with experimental data and good agreement has been observed  

An integrated mathematical model was developed to study the thermo-mechanical behavior of strips and work-rolls during warm rolling process of steels. A two-dimensional finite element analysis was first employed to solve for the thermo-mechanical response of the rolled strip under steady-state conditions. The calculated roll pressure and temperature fields were then used to apply proper boundary conditions for solving the governing thermo-mechanical problem for the work-roll. The obtained results indicate that in warm strip rolling of steels, the thermal and mechanical stresses developed within the work-roll are comparable; however, the more significant influence is due to heating and... 

Prediction of the thermo-mechanical behavior of machine-tool spindles is essential in the reliable operation of high speed machine tools. In particular, the performance of these high speed spindles is dependent on their thermal behavior. The main source of heat generation in the spindle is the friction torque in angular contact ball bearings. This paper presents an effort to develop a comprehensive model of high speed spindles that includes viable models for the mechanical and thermal behavior of its major components, i.e., bearings, shaft and housing. Spindle housing and shaft are treated as six-degree-of-freedom Timoshenko beam elements. Bearings are modeled as two-node elements with five... 

In this article, numerical simulations of cyclic behaviors in light alloys are conducted under isothermal and thermo-mechanical fatigue loadings. For this purpose, an aluminum alloy (A356) which is widely used in cylinder heads and a magnesium alloy (AZ91) which can be applicable in cylinder heads are considered to study their stress-strain hysteresis loops. Two plasticity approaches including the Chaboche's hardening model and the Nagode's spring-slider model are applied to simulate cyclic behaviors. To validate obtained results, strain-controlled fatigue tests are performed under low cycle and thermo-mechanical fatigue loadings. Numerical results demonstrate a good agreement with... 

In this research, thermo-mechanical behavior and microstructural events in dissimilar friction stir welding of AA6061-T6 and AA5086-O have been evaluated. The thermo-mechanical responses of materials during the process have been predicted employing a three-dimensional model together with a finite element software, ABAQUS. Then, mechanical properties and microstructures of the weld zone were studied with the aid of experimental observations and model predictions. It is found that the mixing of material in the weld nugget is performed more efficiently when AA5086 is in the advancing side and also the temperature field is distributed asymmetrically resulting in larger thermally affected region... 

Purpose: The purpose of this paper is to investigate the thermomechanical behavior of stainless steel AISI 304L during rolling at elevated temperatures. Design/methodology/approach: Two-dimensional finite element analysis together with the upperbound solution were used for predicting temperature field and required power in warm and hot rolling operations. The required power and heat of deformation were estimated employing an upper-bound solution based on cylindrical velocity field and at the same time, temperature distributions within the rolling steel and the work rolls were determined by means of a thermal finite element analysis. To consider the effect of flow stress and its dependence on... 

Porous shape memory alloys are a class of very interesting materials exhibiting features typical of porous metals and of shape memory alloys. In contrast to dense shape memory alloys, considerable plastic strain accumulates in porous shape memory alloys even during phase transformation. Moreover, due to the microstructure of porous materials, phase transformation and plasticity phenomena are significantly pressure-dependent. In this article, we propose a three-dimensional phenomenological constitutive model for the thermomechanical behavior of porous shape memory alloys able to predict shape memory effect, pseudo-elastic behavior and plastic behavior under proportional as well as... 

In this work, microstructural evolutions and mechanical properties of AISI 304L stainless steel were studied after rolling operations at elevated temperatures. Rolling experiments were conducted under warm and hot rolling conditions in the range of 600-1000 °C employing different reductions. Then, the developed microstructures and the mechanical properties of the steel were evaluated by means of uniaxial tensile testing, metallographic observations, and x-ray diffraction method. Besides, two-dimensional finite element analysis coupled with artificial neural network modeling was developed to assess thermo-mechanical behavior of the steel during and after rolling. The results show that... 

In this work, thermo-mechanical behavior and microstructural evolution in similar and dissimilar friction stir welding of AA6061-T6 and AA5086-O have been investigated. Firstly, the thermo-mechanical behaviors of materials during similar and dissimilar FSW operations have been predicted using three-dimensional finite element software, ABAQUS, then, the mechanical properties and the developed microstructures within the welded samples have been studied with the aid of experimental observations and model predictions. It is found that different strengthening mechanisms in AA5086 and AA6061 result in complex behaviors in hardness of the welded cross section where the hardness variation in similar... 

In this work, thermo-mechanical behavior of an aluminum alloy during gas tungsten arc welding (GTAW) is studied using a three-dimensional mathematical model. The model can be employed to determine residual stresses and their distribution after the welding operation. The effects of the strain hardening and the temperature dependency of material properties have also been considered in the calculations. Model validation has been performed using experimental measurements of residual stress by means of hole-drilling technique. The measurements have been carried out at the heat affected zone (HAZ) and base metal next to the welding line. In addition, microstructural observations have been made to... 

In this paper, a novel temperature-dependent multi-scale method is developed to investigate the role of temperature on surface effects in the analysis of nano-scale materials. In order to evaluate the temperature effect in the micro-scale (atomic) level, the temperature related Cauchy-Born hypothesis is implemented by employing the Helmholtz free energy, as the energy density of equivalent continua relating to the inter-atomic potential. The multi-scale technique is applied in atomistic level (nano-scale) to exhibit the temperature related characteristics. The first Piola-Kirchhoff stress and tangential stiffness tensor are computed, as the first and second derivatives of the free energy...