Sharif Digital Repository

The texture development during friction stir processing (FSP) of 1050 aluminum severely deformed at the strain magnitude of 2.32 was comprehensively discussed. It was observed that the component B¯ of the ideal shear texture along with the cube texture was developed in the severely deformed base metal. The effects of base metal texture on the texture development of stir zone, thermo-mechanically affected zone, and heat-affected zone during FSP were examined. Also, the developed texture components in the vicinity of the FSP tool and the stir zone were correlated to the deformation induced by the rotating tool which consisted of pin and shoulder. The observed texture components in the... 

A method for joining metals in the semisolid state is presented. A model alloy Sn-15%Pb was used to demonstrate the concept. By presented process, dendritic microstructure of the weld zone can be avoided. Moreover, near-weld zone of the cold worked substrates which is affected by heat would have a globular structure due to a thermomechanical treatment. The two substrates were heated up locally in the joint line to the semisolid temperature range. At this point a stirrer was introduced into the weld seam in order to mix the two sides into a single uniform joint. Localized mechanical properties of different zones were examined using Shear Punch Test (SPT), showing a good strength in the weld... 

Mechanical properties, microstructural events, residual stresses, and aging behavior of friction stir-welded AA6061-T6 were investigated in this work. Microstructural and mechanical characterizations of the friction stir-welded joints in as-welded and post-welded conditions were made by means of optical metallography, transmission electron microscopy, X-ray diffraction for determination of residual stresses, tensile testing, and hardness measurements. It was found that weld strength and hardness variations after welding are mainly dependent on the imposed heat input per unit length. Besides, the kinetics of natural aging in the welded samples was found to be noticeable within the first 14... 

Microstructural changes in friction-stir welding (FSW) of artificially aged AA2017 were investigated. First, FSW was performed with rotational and linear speeds of 800 rpm and 40 mm/min, respectively. Then, microstructural studies by means of optical metallography and electron microscopy were conducted in different regions of the welded plates. Hardness testing was also employed to determine local strength and subsequent natural aging progress after welding. The results indicate that the considerable hardness degradation occurs in the thermo-mechanically affected zone owing to coarsening of semi-coherent precipitates. Grain refinement also takes place in the weld nugget as a result of... 

In this research, 1050 aluminum sheets in the conditions of annealed and severely deformed by 2 passes of constrained groove pressing (CGP) process were used. Two passes of friction stir processing (FSP) were applied on the specimens. Also, another CGPed specimen was processed by 2 passes of FSP using SiC nanoparticles. The samples were then heat treated to study thermal stability of base metal, heat affected zone (HAZ), thermo-mechanically affected zone (TMAZ), and stir zone (SZ). Microstructure examinations revealed that the annealed base metal was relatively stable upon heating even up to 400. °C and a little grain growth was evident. On the other hand, the CGPed base metal was fairly... 

Joining Mg to Al is challenging because of the deterioration of mechanical properties caused by the formation of intermetallic compounds (IMCs) at the Mg/Al interface. This study aims to improve the mechanical properties of welded samples by preventing the fracture location at the Mg/Al interface. Friction stir welding was performed to join Mg to Al at different rotational and travel speeds. The micro structure of the welded samples showed the IMCs layers containing Al12Mg17 (γ) and Al3Mg2 (β) at the welding zone with a thickness (> 3.5