Sharif Digital Repository

Self-excited and forced vibrations are important topics in machining processes because their occurrence results in poor surface finish, increase in tool wear and reduction of material removal rate. In this paper, turning process is modeled as a single degree of freedom (SDOF) dynamic system including quadratic and cubic structural nonlinearities. The effect of tool flank wear, as a contact force between the workpiece and tool, is addressed vigorously. Multiple scale method is used to find the solution of the nonlinear delay-differential equation including regenerative chatter, forced excitation and tool wear. During the stability analysis, it is shown that width of cut can be considered as... 

Transformer turn-to-turn fault (TTF) is one of the most difficult failures to detect. The negative sequence percentage differential current (NSPD) and extended park vectors approach (EPVA) are the two most promising methods for detection of the TTF inception. In this paper, in order to evaluate the performance of these methods, various experimental tests are carried out to detect the TTF initiation on the winding of the transformer under different operating conditions such as: No-load operation, when an external fault or an open conductor fault is also occurred. The results show that the setting of the proper thresholds plays the main role in the reliable and secure performance of NSPD and... 

Turn-to-turn fault (TTF) is one of the most prominent reasons for transformer failure. This fault typically initiates by involving only a few turns and can progress to a much more severe fault in a very short time. Therefore, it is critical for the transformer protective relays to detect the TTF in the early stages of its occurrence. The conventional differential relays, in general, cannot detect a minor TTF, and thus, a supplementary protective algorithm is usually required to improve the sensitivity of differential relays against TTFs. This paper proposes a percentage-based fault-related incremental currents method for the precise detection of a low-level TTF. The proposed method employs... 

A novel Locomotion and gait planning method for a surface walking/climbing robot based on sequential 4-bar mechanism motions is presented. The robot moves on a surface through decoupled transverse gaits and turning gaits with desired length and angle. For implementation of turning gaits three methods of Simulated Annealing Accurate Planning (SAAP), Gradient Based Planning (GBP) and Hybrid Accurate Planning (HAP) are studied. Where the last method was found the most effective approach  

Chatter vibration is a major obstacle in achieving high performance machining. In order to present a realistic model of chatter vibration, in this research, a finite element simulation of orthogonal chip formation combined with a 2D model of machine tool dynamics is developed. The proposed approach has the ability to incorporate various, mostly nonlinear, phenomena affecting chatter occurrence. The dynamic allows the tool to vibrate as a result of chip load variation leading to chatter. The 2DOF model makes it possible to observe the occurrence of model coupling phenomenon, in addition to the regeneration of waviness mechanism. The investigation of mode-coupling and regeneration phenomena in... 

A new 3-D nonlinear model of chatter vibration in turning process is presented in this paper. The workpiece is modeled as a rotating clamped-free beam which is excited by cutting forces. π-Buckingham theory is used to extract dimensionless parameters for this problem. Using these parameters, non-dimensional equations of motion are developed. An approximate analytical solution of the nonlinear problem is obtained. A study of the influence of different parameters on the stability results is developed. Using these results, turning velocity intervals for stable and unstable cuts are determined  

Self-excited and forced vibrations are important topics in machining processes because their occurrence results in poor surface finish, increase in tool wear and hampers productivity. In this paper, turning process is modeled as a SDOF dynamic system including quadratic and cubic structural nonlinearities. The effect of tool flank wear, as a contact force between the work-piece and tool, is addressed vigorously. Multiple scale method is used to find the solution of the nonlinear dynamic equation including regenerative chatter, forced excitation and tool wear. It is shown that, width of cut can be considered as the bifurcation parameter of the system. Primary, super-harmonic and sub-harmonic... 

Self-excited and forced vibrations are important topics in machining processes because their occurrence results in poor surface finish, increase in tool wear and hampers productivity. In this paper, turning process is modeled as a SDOF dynamic system including quadratic and cubic structural nonlinearities. The effect of tool flank wear, as a contact force between the work-piece and tool, is addressed vigorously. Multiple scale method is used to find the solution of the nonlinear dynamic equation including regenerative chatter, forced excitation and tool wear. It is shown that, width of cut can be considered as the bifurcation parameter of the system. Primary, super-harmonic and sub-harmonic... 

Recently, an increasing concern has been raised about turn-to-turn faults (TTFs) in power transformers, because these faults can lead to severe transformer insulation failure and consequently, its outage. Generally, it is impossible to experimentally analyze the transformer behavior under such faults, since the implementation of those experiments may be substantially destructive. Therefore, computer-aided models should be developed to investigate the performance of transformer protective relays under turn-to-turn faults. So far, existing transformer models are mainly formulated to implement in the EMTP-based softwares. However, most of power system protection engineers and researchers... 

Winding turn-to-turn fault (TTF) is one of the most reported reasons for transformer unplanned outage. If its occurrence is not detected at an early stage, it can develop into a costly phase-to-ground fault. In this paper, a novel algorithm based on the fault-related incremental currents is proposed to detect a low-level transformer TTF. This paper shows that the performance of the proposed method is independent of the transformer operating condition. Therefore, it is reliable even under the presence of power system transients such as the external faults. In addition, the proposed algorithm can be configured uniquely and easily. This feature prevents the algorithm from unnecessary trips.... 

This paper presents an investigation of the effects of tool rake angle and nose radius on the surface quality of ultraprecision diamond-turned porous silicon. The results showed that as rake angle decreases, the high-stress field induced by the tool edge increases, causing microcracks to propagate extensively near the pore walls. As a result, the ductile-machined areas shrank under a negative tool rake angle. On the other hand, brittle fracture occurred around pores released cutting pressure significantly. These trends of rake angle effects are distinctly different from those in the cutting of non-porous silicon. Finite element simulation of stress in the cutting area agreed with the... 

Multi-turn resolvers are employed in the applications that high reliability; high accuracy and absolute position measurement are required, simultaneously. They are basically consisted of two individual resolvers in a common frame. In this paper a novel sinusoidal air-gap length multi-turn resolver is proposed. The rotor shape and the winding configuration are designed to achieve single-speed and multi-speed operations using a single rotor and a single stator core. Furthermore, some constraints are laid down and discussed in such a way that the performance of two resolvers has no interference with each other. All the mathematical calculations are validated using time stepping finite element... 

Chatter suppression is an important topic in any type of machining process. In this paper, orthogonal cutting process is modeled as a single degree of freedom dynamic system. A nonlinear delay differential equation is presented that models flank wear of the tool. Uncertainties in cutting velocity, tool wear size and parameters of the dynamic model are included in the model of cutting process. The force provided by a piezo-actuator is taken as the control input of the system. A sliding mode control scheme is used and an effective control law is derived which suppresses the chatter vibration. Results for two distinct cases of a sharp tool and a worn tool are presented and compared which shows... 

Metal matrix composites (MMCs) have received considerable attention due to their excellent engineering properties. However, poor machinability has been the main deterrent to their substitution for metal parts. The hardness and abrasive nature of reinforcement phase causes rapid tool wear during machining which results in high machining costs. In this study, the effect of SiC particles (5, 15 & 20 percent) on tool wear in turning process is experimentally investigated. Continuous dry turning of Al/SiC particulate metal matrix composite produced by powder metallurgy and utilizing titanium carbide inserts has been achieved as the test method. The influence of machining parameters, e.g. cutting... 

Chatter suppression in machining processes results in more material removal rate, high precision and surface quality. In this paper, a single degree of freedom model of orthogonal turning process is used to set up the delay differential equation of motion with considering the tool wear effect as a contact force between the workpiece and tool flank surfaces. Sinusoidal spindle speed variations with different frequencies around the mean speed are modulated to disturb the regenerative mechanism. The optimal amplitudes of the speed modulations are found based on a genetic algorithm such that the input energy to the turning process is minimized. Results of the stability analysis and the...