Sharif Digital Repository

Micro motion stages are one of the essential components in field of micro robotics and ultra fine positioning systems. This research presents the optimum design of a 3-DOF micro motion stage and its position control using FEM simulation. This stage to be studied uses a 3 RRR flexure hinge base compliant mechanism driven by three piezoelectric stack actuators to provide micro scale planar motion. First of all parametric modeling of the stage will be fulfilled in ANSYS environment utilizing a commercial piezostack and different types of flexure hinges. Hence the Jacobian matrix will be achieved for each case. The optimum selection of the hinge form will be achieved upon results of the previous... 

Constrained groove pressing as a severe plastic deformation method is utilized to produce ultra-fine grained low carbon steel sheets. The ultra-fine grained sheets are joined via resistance spot welding process and the characteristics of spot welds are investigated. Resistance spot welding process is optimized for welding of the sheets with different severe deformations and their results are compared with those of as-received samples. The effects of failure mode and expulsion on the performance of ultra-fine grained sheet spot welds have been investigated in the present paper and the welding current and time of resistance spot welding process according to these subjects are optimized.... 

Abstract Flow behavior of ultrafine grained (UFG) AA 1050 sheets processed by Accumulative Roll-Bonding (ARB) and its viscous nature are investigated by plane strain compression test (PSC) along with stress relaxation. Occurrence of dynamic recovery is validated by TEM observations as the microstructural explanation of the flow softening at the start of deformation of the 8-cycles specimen. Significant recovery of the UFG specimens during the stress relaxation test is also disclosed. It is discussed that neither the internal stress (σi) nor the density of mobile dislocations are constant during the test. The possible effects of these two factors as well as contribution of the... 

In this paper, the effects of Equal Channel Angular Pressing process (ECAP) followed by Shot Peening process (SP) on the fatigue properties of 6082 aluminum alloy are investigated. Several samples of the alloy are ECAPed and SPed and then their mechanical behavior are characterized using tensile, micro-hardness, and fatigue tests. The results indicate that shot peening and then polishing the specimen after one-pass ECAP is an effective method to improve the fatigue life of the alloy. Moreover, by increasing the number of ECAP passes before shot peening, a local work softening occurs at the subsurface layer, leading to a significant decrease in the fatigue life of the alloy. The results of... 

Equal channel angular pressing is an effective technique to control the texture and microstructure of metals and alloys. Texture and microstructure of an Al-7075 alloy subjected to repetitive equal channel angular pressing through a 90° die were evaluated by X-ray diffractometer and orientation imaging microscopy. It is observed that processing through different routes leads to different types of textures, in both qualitative and quantitative senses. The texture calculation by Labotex software reveals that texture strengthens after the first pass and weakens by progressing ECAP process up to 4 passes. Microstructure investigations show that after 4 passes of equal channel angular pressing... 

Accumulative roll bonding (ARB) is one of the effective severe plastic deformation methods for developing very fine grained nanostructures. In the present work, grain refinement and microstructural changes of magnesium AZ31 alloy during ARB process was investigated. Sheet specimens up to 256 cold welded layers (eight ARB cycles) were prepared. Evolution of the microstructure was observed using optical microscopy. It is shown that various mechanisms such as rotational recrystallisation (RRX) and twinning are involved in grain refinement at different passes. Increasing the number of ARB cycles leads to an ultra fine grain (UFG) microstructure (almost 500 nm) surrounded by nanoscale grain zones... 

An interstitial free (IF) steel was severely deformed using accumulative roll bonding (ARB) process and warm rolling. The maximum equivalent strains for ARB and warm rolling were 4.8 and 4.0, respectively. The microstructure and micro-texture were studied using optical microscopy and scanning electron microscopy equipped with electron back scattered diffraction (EBSD). The grain size and misorientation obtained by both methods are in the same range. The microstructure in the ARB samples after 6 cycles is homogeneous, although a grain size gradient is observed at the layers close to the surface. The through thickness texture gradient in the ARB samples is different from the warm rolled... 

In this study, accumulative roll bonding (ARB) process was carried out on an AA1100 aluminum sheet up to 10 cycles. Electron backscattering diffraction (EBSD) method was utilized to investigate the microstructural evolution during the ARB process. It was observed that the ARB is a promising process for fabricating ultra-fine grained structures in aluminum sheets. The results indicate that several mechanisms are responsible for the microstructural changes at different levels of strain during this process. Grain subdivision as well as the development of sub-grains are the major mechanisms at the early stages of ARB. Strain induced transition of low angle to high angle grain boundaries and the... 

In the present work, ultrafine-grained Al-5vol.% Al2O3 nanocomposite was synthesized through mechanical milling followed by direct powder extrusion method. The characteristics of the processed nanocomposite were examined by electron microscopy (SEM and TEM), Xray diffraction (XRD), tensile test and Vickers hardness measurement. It was shown that the addition of the reinforcement nanoparticles accelerates the milling process of the aluminum matrix and enhances the grain refinement of the aluminum matrix. An improved mechanical strength as compared with Al-Al2O3 microcompoiste was obtained. A dimple-type fracture mode was observed, which is a clear evidence of micro-deformation. In addition,... 

Present work illustrated that the performance of ultrafine silica (Si) particles was improved considerably by rational hybridization with nanodiamond (ND). For this, Si@ND hybrid particles synthesized by chemical hybridization were incorporated into styrene-butadiene rubber (SBR) up to 10 phr. Scanning electron microscopy revealed coarse flower-like clusters for Si@ND nanohybrids, while Si exhibited rigid agglomerates in SBR. Comparing with physical hybrid (Si&ND) and single Si particles, it was revealed that chemical hybrids synergistically improved tensile properties, like 100% and 135% improvements in tensile strength and elongation at break, respectively. Dynamic mechanical analysis of...