Sharif Digital Repository

In conventional grinding of hard to cut materials such as Ti6Al4V alloys, surface burning, redeposition and adhesion of chips to the grinding wheel and workpeice occur visibly unless it is carried out at low speeds and with high volume of cutting fluid. Ultrasonic assisted grinding is an efficient machining process which improves the machinability of hard-to-cut materials by changing the kinematics of the process. In this research, the effect of imposition of ultrasonic vibration on the grinding of Ti6Al4V alloy is studied. Longitudinal vibration at ultrasonic frequency range (20 kHz) is applied on the workpiece and machining forces and surface roughness are compared between conventional... 

Ultrasonic assisted machining (UAM) is an efficient nontraditional machining operation for brittle, hard-to-cut and poor-machinability materials. In UAM, high frequency oscillation in ultrasonic range at low amplitude is imposed on the workpiece or cutting tool. In most cases, the equipments that generates and transfers the vibration, have a complicated structure, and requires significant effort to achieve their optimum function. In this work, a mathematical model is developed and an optimization method is employed for design process. This makes it possible to achieve proper setup and reduce the amount of calculation. For this purpose, the combination of a two level full factorial design is...