Sharif Digital Repository

In this paper, sliding friction and wear behaviors of gray cast iron A35 and white cast iron manufactured by quenching from the same cast iron in water were studied and compared by employing pin-on-disk wear tests. Microstructure of the worn surfaces before and after the wear tests were investigated by optical microscope observations. These images show that flakes separated from the surface in gray cast iron due to delamination process, while in white cast iron, the separation of materials from its surface is in the form of powder. In addition, the gray cast iron had higher graphite volume fraction with Type-A graphite flake morphology. The results show that white cast iron has less rate of... 

An experimental study of wear characteristics of electroless Ni-10% P coating sliding against hard AISI 52100 steel pin is investigated. Experiments are carried out at room and 550°C temperatures. Heat treatment effects on tribological behavior of this coating are studied. The wear surface and the microstructure of the coatings are analyzed using optical microscopy, scanning electron microscopy, energy dispersion analysis X-ray, and microhardness testing equipment. It is observed that the forming of continuous oxide film on contacting surfaces of pin and disk improves wear resistance and decreases friction coefficient of the Ni-10% P coating. The results indicate that the wear resistance of... 

Using a parallel mechanism in the wear test simulators of prosthetic knees provides an easy access to the femoral and tibial components during tests. Moreover, because of its higher accuracy and load capacity, in comparison with serial mechanisms, it allows simulation of heavier tasks, such as climbing stairs, to be performed. This paper describes a new 3 Degree of freedom (DoF) spatial 2T1R (T: Translational DoF; R: Rotational DoF) parallel mechanism, for reproducing the force and motion of the tibial component of the knee prostheses in a wear test simulator. Kinematics and dynamics analysis of the mechanism indicated that it can satisfy the required DoFs, workspace and load capacity... 

In the present study, the wear behaviour of Cu-Al2O3 composites and Cu-Al alloys has been investigated. The experiment involved casting of Cu-Al alloys with 0•37, 1, 2 and 3 wt-% of aluminium under inert gas atmosphere. The composites were produced by internal oxidation of alloys at 950°C for 10 h in presence of Fe2O3 and Al 2O3 powders mixture. The microstructures of composites were studied using SEM and atomic force microscopy. To identify wear behaviour of specimens, dry sliding pin-on-disk wear tests were conducted according to ASTM G99-95a standard. The normal loads of 20, 30, and 40 N were applied on specimens during wear tests. The sliding speed and distances were selected as 0•5 m... 

Copper-graphite composites which have low friction coefficient can be used as bearing materials in lieu of materials containing lead which cause environmental problems. So far, some methods such as powder metallurgy and centrifugal casting have been employed to produce these composites. In this study, friction stir processing (FSP) was used to produce copper-graphite surface composites. Five tools with different pin profile were employed in order to achieve a comprehensive dispersion. Results show that the tool with triangular pin gives rise to a better dispersion of graphite particles. Furthermore, four copper-graphite composites containing different graphite content were prepared using... 

The effect of MoS2 lubricant particles on the microstructure, microhardness and tribological behavior of A413/SiCp surface composite, fabricated via friction stir processing (FSP), was studied. For this purpose, the FSP was carried out with tool rotational speed of 1600 r/min, tool travel speed of 25 mm/min and tool tilt angle of 3° through only a “single pass”. The optical and scanning electron microscopies, microhardness and reciprocating wear tests were used to characterize the samples. The results showed that the addition of MoS2 lubricant particles to A413/SiCp surface composite leads to the decrease of friction coefficient and mass loss. In fact, the generation of mechanically mixed... 

The internal Oxidation introduces a practical method for producing copper matrix composites reinforced by alumina particles. The mechanical and physical properties of alumina reinforced copper composites and alloy specimens were investigated. This experiment involves casting of Cu-Al alloys with 0.37, 1, 2 and 3 weight percent of aluminium in non-oxidizing atmosphere with pure oxygen free copper. The composite specimens produced after internal oxidation process at 950°C for 10 hours in sealed alumina crucible. The microstructures of composite specimens were studied after internal oxidation using SEM and AFM. The hardness and electrical resistivity tests were measured. The wear properties of... 

Tungsten Inert Gas (TIG) process and titanium cored wires filled with micro size TiC particles were employed to produce surface composite coatings on commercial pure Ti substrate for wear resistance improvement. Wire drawing process was utilized to produce several cored wires from titanium strips and titanium carbide powders. Subsequently, these cored wires were melted and coated on commercial pure Ti using TIG process. This procedure was repeated at different current intensities and welding travel speeds. Composite coating tracks were found to be affected by TIG heat input. The microstructural studies using optical and scanning electron microscopy supported by X-ray diffraction showed that... 

In this study, high-vanadium austenitic manganese steel (HV-AMS) alloys and the standard Hadfield steel were investigated. The microstructure of these high-vanadium alloyed Hadfield steels was studied thoroughly using optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) and was compared to the Hadfield steel. The hardness and unnotched Charpy impact strength of HV-AMS alloys and Hadfield steel were examined at ambient temperature in the as-cast and heat-treated conditions. A pin-on-disk wear test at linear speed of 10. m/min and a 55. N normal load was employed to evaluate the wear behavior of both steel samples. Microstructural results showed that varying... 

Alumina-zirconia nanostructured coatings were formed on 7075 Al alloy through Plasma Electrolytic Oxidation (PEO) operated in aDC potentiostatic mode. The composite coatings were produced in the range of 425-500 V in an alkaline electrolyte containing 4 g/LK2ZrF6. Tribological properties of coatings were investigated using dry sliding wear test against WC balls with a pin-on-disc tribometer. Wear rates were evaluated using optical profilometer. It was shown that the nanostructured alumina-zirconia composite coatings can be formed at voltages 450 V. The coating thickness and roughness were in the range of 15.2-24.2 μm and 0.68-2.35 μm, respectively. The distribution of Al, Zr and O in the... 

Aluminum matrix in situ nanocomposite was produced by one to six passes friction stir processing (FSP) with pre-placed Fe3O4 nanoparticles (15-20 nm). Microstructure studies showed that solid-state reactions between the aluminum matrix and Fe3O4 particles during the process led to in situ formation of Al3Fe and Al5Fe2 in the stir zone. Initial Fe3O4 as well as Al-Fe intermetallic compounds (IMCs) particles were homogeneously dispersed in a fine grain matrix after six passes of FSP. Hardness and ultimate tensile strength of the composites were increased 64 and 27%, respectively, compared to the base metal. The reasons were studied in the light of reinforcing particles distribution, formation... 

Production of Al1050/TiO 2 -graphite hybrid nanocomposite via friction stir processing (FSP) was studied. The effect of graphite-to-TiO 2 volume fraction ratio (Gr/TiO 2 ), at a constant rotational speed (ω) and three levels of tool traverse speed (ν), on the microstructural evolution and mechanical properties of the nanocomposites was investigated. While TiO 2 is supposed to enhance the strength and hardness, graphite is believed to improve the tribological behavior. Furthermore, formation of intermetallic compounds (IMCs) through the solid-state reactions between the reinforcements and aluminum matrix may also promote the mechanical properties. To assess these assumptions, longitudinal and... 

In this present study, Tungsten Inert Gas (TIG) welding and powder filled cored wires with nitrogen shielding gas were utilized to produce TiC and TiN surface composite coatings on the titanium (Ti) sheet substrate. The TIG procedure was done at same welding parameters for all of prepared samples. Phase analysis and microstructures were done by X-ray Diffraction (XRD), Energy-Dispersive X-ray Spectroscopy (EDS), Optical Microscopy (OM) and Scanning Electron Microscopy (SEM). The obtained results from XRD and EDS demonstrated that the presence of crystalline phases of TiC, TiN and Ti. SEM and OM exhibited formation of the spherical and dendritic TiC particles in a martensitic matrix and also,... 

In this present study, Tungsten Inert Gas (TIG) welding and powder filled cored wires with nitrogen shielding gas were utilized to produce TiC and TiN surface composite coatings on the titanium (Ti) sheet substrate. The TIG procedure was done at same welding parameters for all of prepared samples. Phase analysis and microstructures were done by X-ray Diffraction (XRD), Energy-Dispersive X-ray Spectroscopy (EDS), Optical Microscopy (OM) and Scanning Electron Microscopy (SEM). The obtained results from XRD and EDS demonstrated that the presence of crystalline phases of TiC, TiN and Ti. SEM and OM exhibited formation of the spherical and dendritic TiC particles in a martensitic matrix and also,...